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Technical Paper

A Computational Investigation of Fuel Enrichment in the Pre-Chamber on the Ignition of the Main Chamber Charge

2021-04-06
2021-01-0523
Pre-chamber combustion (PCC) engines allow extending the lean limit of operation compared to common SI engines, thus being a candidate concept for the future clean transportation targets. To understand the fundamental mechanisms of the main chamber charge ignition in PCC engines, the effects of the composition in the pre-chamber were investigated numerically. A well-stirred reactor combustion model coupled with a methane oxidation mechanism reduced from GRI 3.0 was used. An open-cycle simulation was run with initialization at exhaust valve opening (EVO). For posterior simulations, the initial flow field was attained by mapping the field variables obtained from the full cycle simulation. The entire simulation domain (pre-chamber and main chamber) global excess air ratio (λ) was set to 1.3.
Journal Article

An Alternative Method Based on Toluene/n-Heptane Surrogate Fuels for Rating the Anti-Knock Quality of Practical Gasolines

2014-10-13
2014-01-2609
As SI engines strive for higher efficiency they are more likely to encounter knock and fuel anti-knock quality, which is currently measured by RON and MON, becomes more important. However, the RON and MON scales are based on primary reference fuels (PRF) - mixtures of iso-octane and n-heptane - whose autoignition chemistry is significantly different from that of practical fuels. Hence RON or MON alone can truly characterize a gasoline for its knock behavior only at their respective test conditions. The same gasoline will match different PRF fuels at different operating conditions. The true anti-knock quality of a fuel is given by the octane index, OI = RON −KS where S = RON − MON, is the sensitivity. K depends on the pressure and temperature evolution in the unburned gas during the engine cycle and hence is different at different operating conditions and is negative in modern engines.
Journal Article

Blending Octane Number of Ethanol in HCCI, SI and CI Combustion Modes

2016-10-17
2016-01-2298
The effect of ethanol blended with three FACE (Fuels for Advanced Combustion Engines) gasolines, I, J and A corresponding to RON 70.3, 71.8 and 83.5, respectively, were compared to PRF70 and PRF84 with the same ethanol concentrations, these being 2%, 5%, 10%, 15% and 20% by volume. A Cooperative Fuel Research (CFR) engine was used to understand the blending effect of ethanol with FACE gasolines and PRFs in spark-ignited and homogeneous charge compression ignited mode. Blending octane numbers (BON) were obtained for both the modes. All the fuels were also tested in an ignition quality tester to obtain Blending Derived Cetane numbers (BDCN). It is shown that fuel composition and octane number are important characteristics of all the base fuels that have a significant impact on octane increase with ethanol. The dependency of octane number for the base fuel on the blending octane number depended on the combustion mode operated.
Technical Paper

Blending Octane Number of Ethanol on a Volume and Molar Basis in SI and HCCI Combustion Modes

2017-10-08
2017-01-2256
The blending behavior of ethanol in five different hydrocarbon base fuels with octane numbers of approximately 70 and 84 was examined under Spark-Ignited (SI) and Homogeneous Charge Compression Ignited (HCCI) operating conditions. The Blending octane number (BON) was used to characterize the blending behavior on both a volume and molar basis. Previous studies have shown that the blending behavior of ethanol generally follows several well-established rules. In particular, non-linear blending effects are generally observed on a volume basis (i.e. BON > RON or MON of pure ethanol; 108 and 89, respectively), while linear blending effects are generally observed on a molar basis (i.e. BON = RON or MON of pure ethanol). This work firstly demonstrates that the non-linear volumetric blending effects traditionally observed under SI operating conditions are also observed under HCCI operating conditions.
Technical Paper

Characterization of High Efficiency Octane-On-Demand Fuels Requirement in a Modern Spark Ignition Engine with Dual Injection System

2015-04-14
2015-01-1265
In a regulatory environment for spark ignition (SI) engines where the focus is continuously looking into improvements in fuel economy and reduction in noxious emissions, the challenges to achieve future requirements are utmost. To effectively reduce CO2 emissions on a well-to-wheel basis, future fuels enabling high efficiency SI engines will have to not only satisfy advanced engine requirements, i.e. high knock resistance, but also produce less CO2 emissions in the refinery. This paper describes how to characterize SI combustion's on-demand octane requirement with three different dual fuel configurations. Refinery naphtha was used for low octane component, and three oxygenates were used for high octane knock inhibiting component, such as, Methanol and Methyl tert-butyl ether (MTBE) and Ethyl tert-butyl ether (ETBE). Each low and high octane fuel was introduced via production gasoline direct injector (DI) and port fuel injector (PFI) in both configurations.
Technical Paper

Compression Ignition of Low Octane Gasoline under Partially Premixed Combustion Mode

2018-09-10
2018-01-1797
Partially premixed combustion (PPC) is an operating mode that lies between the conventional compression ignition (CI) mode and homogeneous charge compression ignition (HCCI) mode. The combustion in this mixed mode is complex as it is neither diffusion-controlled (CI mode) nor governed solely by chemical kinetics (HCCI mode). In this study, CFD simulations were performed to evaluate flame index, which distinguishes between zones having a premixed flame and non-premixed flame. Experiments performed in the optical engine supplied data to validate the model. In order to realize PPC, the start of injection (SOI) was fixed at −40 CAD (aTDC) so that a required ignition delay is created to premix air/fuel mixture. The reference operating point was selected to be with 3 bar IMEP and 1200 rpm. Naphtha with a RON of 77 and its corresponding PRF surrogate were tested. The simulations captured the general trends observed in the experiments well.
Technical Paper

Computational Assessment of Ammonia as a Fuel for Light-Duty SI Engines

2023-08-28
2023-24-0013
To understand key practical aspects of ammonia as a fuel for internal combustion engines, three-dimensional computational fluid dynamics (CFD) simulations were performed using CONVERGETM. A light-duty single-cylinder research engine with a geometrical compression ratio of 11.5 and a conventional pentroof combustion chamber was experimentally operated at stoichiometry. The fumigated ammonia was introduced at the intake plenum. Upon model validation, additional sensitivity analysis was performed. The combustion was modeled using a detailed chemistry solver (SAGE), and the ammonia oxidation was computed from a 38-specie and 262-reaction chemical reaction mechanism. Three different piston shapes were assessed, and it was found that the near-spark flow field associated with the piston design in combination with the tumble motion promotes faster combustion and yields enhanced engine performance.
Technical Paper

Development of Fast Idle Catalyst Light-Off Strategy for Gasoline Compression Ignition Engine - Part 1

2020-04-14
2020-01-0316
The present investigation pertains to the development of fast idle catalyst light-off strategy for a light duty gasoline compression ignition (GCI) engine. The engine cold start fast idle operation poses a problem of increased criteria emissions if the catalyst is not activated during the warm up period. Therefore, a control strategy is proposed here to minimize the criteria pollutants during the fast idle phase via enabling fast catalyst light off in a GCI engine and relying on the spark ignition of a globally stoichiometric fuel air mixture. The engine has unique design features such as certain geometry configuration between spark plug and fuel injector arrangement, and the location of spark plug in a high compression ratio (CR) diesel-like combustion chamber. The experiments were performed in a single cylinder GCI engine at cold start fast idle conditions using certification gasoline fuel (RON 91).
Technical Paper

Effect of Pre-Chamber Enrichment on Lean Burn Pre-Chamber Spark Ignition Combustion Concept with a Narrow-Throat Geometry

2020-04-14
2020-01-0825
Pre-chamber spark ignition (PCSI) combustion is an emerging lean-burn combustion mode capable of extending the lean operation limit of an engine. The favorable characteristic of short combustion duration at the lean condition of PCSI results in high efficiencies compared to conventional spark ignition combustion. Since the engine operation is typically lean, PCSI can significantly reduce engine-out NOx emissions while maintaining short combustion durations. In this study, experiments were conducted on a heavy-duty engine at lean conditions at mid to low load. Two major studies were performed. In the first study, the total fuel energy input to the engine was fixed while the intake pressure was varied, resulting in varying the global excess air ratio. In the second study, the intake pressure was fixed while the amount of fuel was changed to alter the global excess air ratio.
Technical Paper

Effects of In-Cylinder Mixing on Low Octane Gasoline Compression Ignition Combustion

2016-04-05
2016-01-0762
Gasoline compression ignition (GCI) engines have been considered an attractive alternative to traditional spark ignition engines. Low octane gasoline fuel has been identified as a viable option for the GCI engine applications due to its longer ignition delay characteristics compared to diesel and in the volatility range of gasoline fuels. In this study, we have investigated the effect of different injection timings at part-load conditions using light naphtha stream in single cylinder engine experiments in the GCI combustion mode with injection pressure of 130 bar. A toluene primary reference fuel (TPRF) was used as a surrogate for the light naphtha in the engine simulations performed here. A physical surrogate based on the evaporation characteristics of the light naphtha has been developed and its properties have been implemented in the engine simulations.
Technical Paper

Experimental Investigations of Methane-Hydrogen Blended Combustion in a Heavy-Duty Optical Diesel Engine Converted to Spark Ignition Operation

2023-04-11
2023-01-0289
The global need for de-carbonization and stringent emission regulations are pushing the current engine research toward alternative fuels. Previous studies have shown that the uHC, CO, and CO2 emissions are greatly reduced and brake thermal efficiency increases with an increase in hydrogen concentration in methane-hydrogen blends for the richer mixture compositions. However, the combustion suffers from high NOx emissions. While these trends are well established, there is limited information on a detailed optical study on the effect of air-excess ratio for different methane-hydrogen mixtures. In the present study, experimental investigations of different methane-hydrogen blends between 0 and 100% hydrogen concentration by volume for the air-excess ratio of 1, 1.4, 1.8, and 2.2 were conducted in a heavy-duty optical diesel engine converted to spark-ignition operation. The engine was equipped with a flat-shaped optical piston to allow bottom-view imaging of the combustion chamber.
Technical Paper

Fuel Economy Potential of Partially Premixed Compression Ignition (PPCI) Combustion with Naphtha Fuel

2013-10-14
2013-01-2701
Recent research [21] has shown that the compression ignition concept where very low cetane fuels (RON between 70 and 85) are run in compression ignition (CI) mode has several advantages. The engine will be at least as efficient and clean as the current diesel engines but will have a less complicated after-treatment system. The optimum fuel will be less processed and therefore simpler to make compared to current gasoline or diesel fuels. Naphtha, which is a product of the initial distillation of petroleum, is one such fuel. It provides a path to mitigate the global demand imbalance between heavier and lighter fuels that is otherwise projected. Since naphtha requires much less processing in the refinery than either gasoline or diesel [23], there is an additional benefit in terms of well-to-wheel CO2 emissions and overall energy consumed. Partially premixed charge compression ignition combustion with such a low cetane fuel has usually been investigated with a diesel engine base.
Journal Article

Fuel Effects on Knock in a Highly Boosted Direct Injection Spark Ignition Engine

2012-09-10
2012-01-1634
Extensive tests have been carried out in a single-cylinder Direct Injection Spark Ignition (DISI) engine using up to fifteen different fuels at inlet pressure of up to 3.4 bar abs. to study fuel effects as well as inlet pressure effects on knock. In addition fuel effects on particulate emissions at part-throttle were measured. Fuel anti-knock quality does not correlate with MON and is best described by the Octane Index, OI = RON-KS where S = RON -MON is the sensitivity of the fuel and K is a constant depending on the engine pressure/temperature regime. The RON of the fuels considered was in the range between 95 and 105 and the sensitivity between 8 and 13. K is negative at all the conditions tested, i.e., for a given RON, a higher sensitivity fuel has better anti-knock quality. K decreases with increasing intake pressure and more generally, decreases as Tcomp₁₅, the temperature of the unburned gas at a pressure of 15 bar decreases.
Book

Fuel/Engine Interactions

2013-10-08
Conventional fossil fuels will constitute the majority of automotive fuels for the foreseeable future but will have to adapt to changes in engine technology. Unconventional transport fuels such as biofuels, gas-to-liquid fuels, compressed natural gas, and liquid petroleum gas will also play a role. Hydrogen might be a viable transport fuel if it overcomes barriers in production, transport, storage, and safety and/or if fuel cells become viable. This book opens by considering these issues and then introduces practical transport fuels. A chapter on engine deposits follows, which is an important practical topic about how fuels affect engines that is not usually considered in other books. The next three chapters discuss auto-ignition phenomena in engines. The auto-ignition resistance of fuels is the most important fuel property since it limits the efficiency of spark ignition engines and determines the performance of compression ignition engines.
Technical Paper

Gas Dynamics of Spark-Ignited Pre-Chamber Assisted Engine: PIV Study

2022-08-30
2022-01-1047
In recent years lean-burn technologies have acquired center stage in engine research due to stringent emission norms. Among such technologies, pre-chamber assisted combustion (PCC) has gained much attention for its ability to allow ultra-lean engine operation (λ > 2). The spark-ignited pre-chambers engines allow such lean operation by inducing a strong charge stratification, enhancing turbulence generation, and multipoint ignition. Adding a pre-chamber igniter to the engine alters the in-cylinder flow fields as mass is exchanged between the pre-chamber and the main chamber. This study reports the main chamber flow fields of methane fuelled heavy-duty optical engine fitted with a narrow throat active prechamber. Particle image velocimetry (PIV) at 10 Hz is performed from the side view using TiO2 particle seeding.
Technical Paper

Improving the Efficiency of Conventional Spark-Ignition Engines Using Octane-on-Demand Combustion. Part I: Engine Studies

2016-04-05
2016-01-0679
This paper is the first of a two part study which investigates the use of advanced combustion modes as a means of improving the efficiency and environmental impact of conventional light-duty vehicles. This first study focuses on the application of so-called Octane-on-Demand combustion, whereby the fuel anti-knock quality is customized to match the real-time requirements of an otherwise conventional spark-ignition engine. Methanol is utilized as the high octane fuel, while three alternative petroleum-derived fuels with Research octane numbers (RONs) ranging from 61 to 90 are examined as candidates for the lower octane fuel. Experimental engine calibration maps are first developed to quantify the minimum amount of methanol that must be added to each lower octane fuel in order to reproduce the baseline engine performance attained on a market gasoline (RON 95). The properties of the lower octane fuel are shown to affect the engine performance significantly.
Technical Paper

Octane-on-Demand as an Enabler for Highly Efficient Spark Ignition Engines and Greenhouse Gas Emissions Improvement

2015-04-14
2015-01-1264
This paper explores the potential for reducing transport-related greenhouse gas (GHG) emissions by introducing high-efficiency spark-ignition engines with a dual-fuel injection system to customize the octane of the fuels based on real-time engine requirements. It is assumed that a vehicle was equipped with two fuel tanks and two injection systems; one port fuel injection and one direct injection line separately. Each tank carried low octane and high octane fuel so that real-time octane blending was occurred in the combustion chamber when needed (Octane On-Demand: OOD). A refinery naphtha was selected for low octane fuel (RON=61), because of its similarity to gasoline properties but a less processed, easier to produce without changing a refinery configuration. Three oxygenates were used for high octane knock-resistant fuels in a direct injection line: methanol, MTBE, and ETBE.
Journal Article

On Knock Intensity and Superknock in SI Engines

2017-03-28
2017-01-0689
Most studies on knock ignore the stochastic nature of knock and focus on the onset of knock which is determined by chemical kinetics. This paper focuses on knock intensity (KI) which is determined by the evolution of the pressure wave following knock onset in a hot spot and highlights the stochastic processes involved. KI is defined in this study as the maximum peak-to-peak pressure fluctuation that follows the onset of knock. It depends on ξ = (a/ua) where ua is the speed of the autoignition front and a is the speed of sound. When ua is small, KI can be related to the product of a parameter Z, which depends on Pko, the pressure at knock onset and the square of (∂x/∂T), which is the inverse of the gradient of temperature with distance in the hot spot. Both Z and (∂x/∂T) were calculated using measured KI and Pko for hundreds of individual knocking cycles for different fuels.
Technical Paper

Optical Diagnostics of Pre-Chamber Combustion with Flat and Bowl-In Piston Combustion Chamber

2021-04-06
2021-01-0528
Pre-chamber Combustion (PCC) extends the lean operation limit operation of spark ignition (SI) engines, thus it has been of interest for researchers as a pathway for increased efficiency and reduced emissions. Optical diagnostic techniques are essential to understand the combustion process, but the engine components such as the piston geometry, are often different from real engines to maximize the optical access. In this study, ignition and subsequent main chamber combustion are compared in an optically accessible PCC engine equipped with a “flat” and a real engine-like “bowl” piston geometry. An active fueled narrow throat pre-chamber was used as the ignition source of the charge in the main-chamber, and both chambers were fueled with methane. Three pre-chamber fuel effective mean pressure (FuelMEP) ratios (PCFR) namely 6%, 9% and 11% of the total amount of fuel were tested at two global excess air ratios (λ) at values of 1.8 and 2.0.
Technical Paper

Primary Reference Fuels (PRFs) as Surrogates for Low Sensitivity Gasoline Fuels

2016-04-05
2016-01-0748
Primary Reference Fuels (PRFs) - binary mixtures of n-heptane and iso-octane based on Research Octane Number (RON) - are popular gasoline surrogates for modeling combustion in spark ignition engines. The use of these two component surrogates to represent real gasoline fuels for simulations of HCCI/PCCI engines needs further consideration, as the mode of combustion is very different in these engines (i.e. the combustion process is mainly controlled by the reactivity of the fuel). This study presents an experimental evaluation of PRF surrogates for four real gasoline fuels termed FACE (Fuels for Advanced Combustion Engines) A, C, I, and J in a motored CFR (Cooperative Fuels Research) engine. This approach enables the surrogate mixtures to be evaluated purely from a chemical kinetic perspective. The gasoline fuels considered in this study have very low sensitivities, S (RON-MON), and also exhibit two-stage ignition behavior.
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