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Technical Paper

A Novel Approach to Real-Time Estimation of the Individual Cylinder Combustion Pressure for S.I. Engine Control

1999-03-01
1999-01-0209
Over the last decade, many methods have been proposed for estimating the in-cylinder combustion pressure or the torque from instantaneous crankshaft speed measurements. However, such approaches are typically computationally expensive. In this paper, an entirely different approach is presented to allow the real-time estimation of the in-cylinder pressures based on crankshaft speed measurements. The technical implementation of the method will be presented, as well as extensive results obtained for a V-6 S.I. engine while varying spark timing, engine speed, engine load and EGR. The method allows to estimate the in-cylinder pressure with an average estimation error of the order of 1 to 2% of the peak pressure. It is very general in its formulation, is statistically robust in the presence of noise, and computationally inexpensive.
Technical Paper

AFR Control on a Single Cylinder Engine Using the Ionization Current

1998-02-23
980203
Over the years numerous researchers have suggested that the ionization current signal carries within it combustion relevant information. The possibility of using this signal for diagnostics and control provides motivation for continued research in this area. To be able to use the ion current signal for feedback control a reliable estimate of some combustion related parameter is necessary and therein lies the difficulty. Given the nature of the ion current signal this is not a trivial task. Fei An et al. [1] employed PCA for feature extraction and then used these feature vectors to design a neural network based classifier for the estimation of air to fuel ratio (AFR). Although the classifier predicted AFR with sufficient reliability, a major draw back was that the ion current signals used for prediction were averaged signals thus precluding a cycle to cycle estimate of AFR.
Technical Paper

An Experimental Study on the Effect of Intake Primary Runner Blockages on Combustion and Emissions in SI Engines under Part-Load Conditions

2004-10-25
2004-01-2973
Charge motion is known to accelerate and stabilize combustion through its influence on turbulence intensity and flame propagation. The present work investigates the effect of charge motion generated by intake runner blockages on combustion characteristics and emissions under part-load conditions in SI engines. Firing experiments have been conducted on a DaimlerChrysler (DC) 2.4L 4-valve I4 engine, with spark range extending around the Maximum Brake Torque (MBT) timing. Three blockages with 20% open area are compared to the fully open baseline case under two operating conditions: 2.41 bar brake mean effective pressure (bmep) at 1600 rpm, and 0.78 bar bmep at 1200 rpm. The blocked areas are shaped to create different levels of swirl, tumble, and cross-tumble. Crank-angle resolved pressures have been acquired, including cylinders 1 and 4, intake runners 1 and 4 upstream and downstream of the blockage, and exhaust runners 1 and 4.
Technical Paper

An Investigation of Mixture Formation Processes During Start-Up of a Natural Gas Powered SI Engine

1998-05-04
981387
The mixture formation processes of methane and air in an optical access engine operating steadily at 200 RPM have been explored in order to study charge inhomogeneity in a natural gas powered spark ignition engine during transient engine cranking. Planar Laser Induced Fluorescence has been used to create fuel/air equivalence ratio maps as a function of injection timing for various image planes at intervals throughout the intake and compression strokes. The work has been done using a Honda VTEC-E engine head that features port injection, four valves per cylinder, a pentroof style combustion chamber for the generation of tumble motion, and one nearly deactivated intake valve to generate swirl motion at low engine speeds in order to enhance mixing.
Technical Paper

Approximating Engine Tailpipe Orifice Noise Sound Quality using a Surge Tank and In-Duct Measurements

2003-05-05
2003-01-1641
Because of the need to safely vent exhaust gases, most engine dynamometer facilities are not well suited to measuring engine exhaust orifice noise. Depending on the location of the dyno facility within the building, the exhaust system may need to be extended in order to properly vent the exhaust fumes. This additional ducting changes the acoustic modes of the exhaust system which will change the measured orifice noise. Duct additions downstream of the original orifice location also alter the termination impedance such that in-duct pressure measurements with and without the extended exhaust system can vary significantly. In order to minimize the effect of the building's exhaust system on the desired engine exhaust system measurements, the present approach terminates the engine exhaust into a large enclosed volume or surge tank before venting the gases into the building's ventilation system.
Technical Paper

Biomechanical Responses of PMHS Subjected to Abdominal Seatbelt Loading

2016-11-07
2016-22-0004
Past studies have found that a pressure based injury risk function was the best predictor of liver injuries due to blunt impacts. In an effort to expand upon these findings, this study investigated the biomechanical responses of the abdomen of post mortem human surrogates (PMHS) to high-speed seatbelt loading and developed external response targets in conjunction with proposing an abdominal injury criterion. A total of seven unembalmed PMHS, with an average mass and stature of 71 kg and 174 cm respectively were subjected to belt loading using a seatbelt pull mechanism, with the PMHS seated upright in a free-back configuration. A pneumatic piston pulled a seatbelt into the abdomen at the level of the umbilicus with a nominal peak penetration speed of 4.0 m/s. Pressure transducers were placed in the re-pressurized abdominal vasculature, including the inferior vena cava (IVC) and abdominal aorta, to measure internal pressure variation during the event.
Journal Article

Circumferential Variation of Noise at the Blade-Pass Frequency in a Turbocharger Compressor with Ported Shroud

2021-08-31
2021-01-1044
The ported shroud casing treatment for turbocharger compressors offers a wider operating flow range, elevated boost pressures at low compressor mass flow rates, and reduced broadband whoosh noise in spark-ignition internal combustion engine applications. However, the casing treatment elevates tonal noise at the blade-pass frequency (BPF). Typical rotational speeds of compressors employed in practice push BPF noise to high frequencies, which then promote multi-dimensional acoustic wave propagation within the compressor ducting. As a result, in-duct acoustic measurements become sensitive to the angular location of pressure transducers on the duct wall. The present work utilizes a steady-flow turbocharger gas stand featuring a unique rotating compressor inlet duct to quantify the variation of noise measured around the duct at different angular positions.
Technical Paper

Crankangle Based Torque Estimation: Mechanistic / Stochastic

2000-03-06
2000-01-0559
Actual stringent regulations on emission level imply highly efficient control strategies, which can be based on the instantaneous engine torque or the in-cylinder pressure. To reach this objective, while avoiding costly direct measurements, the estimation of one of these variables is required. In this paper, two methods are presented based on the correlation between the crankshaft velocity and the indicated torque or pressure. In the “mechanistic method”, the model based on the dynamics of the reciprocating engine and on a correlation with the combustion process provides a relationship between the fluctuating component of the instantaneous crankshaft acceleration and the average indicated torque of the firing cylinders. Thus, an indicated torque signature of each cylinder can be estimated from the observation of the crankshaft acceleration.
Journal Article

Design of a Multi-Chamber Silencer for Turbocharger Noise

2009-05-19
2009-01-2048
A multi-chamber silencer is designed by a computational approach to suppress the turbocharger whoosh noise downstream of a compressor in an engine intake system. Due to the significant levels and the broadband nature of the source spanning over 1.5 – 3.5 kHz, three Helmholtz resonators are implemented in series. Each resonator consists of a chamber and a number of slots, which can be modeled as a cavity and neck, respectively. Their target resonance frequencies are tuned using Boundary Element Method to achieve an effective noise reduction over the entire frequency range of interest. The predicted transmission loss of the silencer is then compared with the experimental results from a prototype in an impedance tube setup. In view of the presence of rapid grazing flow, these silencers may be susceptible to whistle-noise generation. Hence, the prototype is also examined on a flow bench at varying flow rates to assess such flow-acoustic coupling.
Journal Article

Dynamic Stiffness of Hydraulic Bushing with Multiple Internal Configurations

2013-05-13
2013-01-1924
Fluid filled bushings are commonly used in vehicle suspension and sub-frame systems due to their spectrally-varying and amplitude-dependent properties. Since the literature on this topic is sparse, a controlled laboratory prototype bushing is first designed, constructed, and instrumented. This device provides different internal combination of long and short flow passages and flow restriction elements. Experiments with sinusoidal displacement excitations are conducted on the prototype, and dynamic stiffness spectra along with fluid chamber pressure responses are measured. The frequency-dependent properties of several commonly seen hydraulic bushing designs are experimentally studied and compared under two excitation amplitudes. Further, new linear time-invariant models with one long and one short flow passages (in parallel or series) are proposed along with the limiting cases.
Technical Paper

Effect of Disc-Pad Contact Modification on the Brake Judder Source Using a Simplified Elasto-Kinematic Model

2013-05-13
2013-01-1907
The brake torque variation (BTV) generated due to geometric irregularities in the disc surface is generally accepted as the fundamental source of brake judder; geometric imperfections or waviness in a disc brake caliper system is often quantified as the disc thickness variation (DTV). Prior research has mainly focused on the vibration path(s) and receiver(s), though such approaches grossly simplify the source (frictional contact) dynamics and often ignore caliper dynamics. Reduction of the effective interfacial contact stiffness could theoretically reduce the friction-induced torque given a specific DTV, although this method would severely increase static compliance and fluid volume displacement. An experiment is designed to quantify the effect of disc-pad contact modifications within a floating caliper design on BTV as well as on static compliance.
Technical Paper

Effect of Intake Primary Runner Blockages on Combustion Characteristics and Emissions with Stoichiometric and EGR-diluted Mixtures in SI Engines

2007-10-29
2007-01-3992
In-cylinder charge motion is known to significantly increase turbulence intensity, accelerate combustion rate, and reduce cyclic variation. This, in turn, extends the tolerance to exhaust gas recirculation (EGR), while the introduction of EGR results in much lowered nitrogen oxide (NOx) emissions and reduced fuel consumption. The present study investigates the effect of charge motion in a spark ignition engine on fuel consumption, combustion, and engine-out emissions with stoichiometric and EGR-diluted mixtures under part-load operating conditions. Experiments have been performed with a Chrysler 2.4L 4-valve I4 engine under 2.41 bar brake mean effective pressure at 1600 rpm over a spark range around maximum brake torque timing. The primary intake runners are partially blocked to create different levels of tumble, swirl, and cross-tumble (swumble) motion in the cylinder before ignition.
Journal Article

Effect of the Tooth Surface Waviness on the Dynamics and Structure-Borne Noise of a Spur Gear Pair

2013-05-13
2013-01-1877
This article studies the effects of tooth surface waviness and sliding friction on the dynamics and radiated structure-borne noise of a spur gear pair. This study is conducted using an improved gear dynamics model while taking into account the sliding frictional contact between meshing teeth. An analytical six-degree-of-freedom (6DOF) linear time varying (LTV) model is developed to predict system responses and bearing forces. The time varying mesh stiffness is calculated using a gear contact mechanics code. A Coulomb friction model is used to calculate the sliding frictional forces. Experimental measurements of partial pressure to acceleration transfer functions are used to calculate the radiated structure-borne noise level. The roles of various time-varying parameters on gear dynamics are analyzed (for a specific example case), and the predictions from the analytical model are compared with prior literature.
Technical Paper

Empirical Models for Commercial Vehicle Brake Torque from Experimental Data

2003-03-03
2003-01-1325
This paper introduces a new series of empirical mathematical models developed to characterize brake torque generation of pneumatically actuated Class-8 vehicle brakes. The brake torque models, presented as functions of brake chamber pressure and application speed, accurately simulate steer axle, drive axle, and trailer tandem brakes, as well as air disc brakes (ADB). The contemporary data that support this research were collected using an industry standard inertia-type brake dynamometer, routinely used for verification of FMVSS 121 commercial vehicle brake standards.
Technical Paper

Engine and Load Torque Estimation with Application to Electronic Throttle Control

1998-02-23
980795
Electronic throttle control is increasingly being considered as a viable alternative to conventional air management systems in modern spark-ignition engines. In such a scheme, driver throttle commands are interpreted by the powertrain control module together with many other inputs; rather than directly commanding throttle position, the driver is now simply requesting torque - a request that needs to be appropriately interpreted by the control module. Engine management under these conditions will require optimal control of the engine torque required by the various vehicle subsystems, ranging from HVAC, to electrical and hydraulic accessories, to the vehicle itself. In this context, the real-time estimation of engine and load torque can play a very important role, especially if this estimation can be performed using the same signals already available to the powertrain control module.
Technical Paper

Errors Associated with Transfer Path Analysis when Rotations are not Measured

2007-05-15
2007-01-2179
Previously we had found significant errors in the interfacial force results for a source-path-receiver system where only translational motions were measured. This paper examines the sources of those errors by using computational finite and boundary element models. The example case consists of a source structure (with few modes), a receiver (with many modes) and three steel rod paths. We first formulate indirect, yet exact, methods for estimating interfacial forces, by assuming that six-dimensional motions at any location are available though we focus on only the driving points. One- and three-dimensional sub-sets of the proposed formulation are compared with the six-dimensional theory in terms of interfacial force and partial sound pressure spectra.
Technical Paper

IN-FLIGHT MEASUREMENTS OF THE GA(W)-2 AERODYNAMIC CHARACTERISTICS

1977-02-01
770461
Flight tests of a new 13% General Aviation Airfoil - the GA(W)-2 - gloved full span onto the existing wing of a Beech Sundowner have generated chordwise pressure distributions and wake surveys. Section lift, drag and moment coefficients derived from these measurements verify wind tunnel data and theory predicting the performance of this airfoil. The effect of steps, rivets and surface coatings upon the drag of the GA(W)-2 was also evaluated.
Technical Paper

Impact of Tumble on Combustion in SI Engines: Correlation between Flow and Engine Experiments

2007-10-29
2007-01-4003
The introduction of tumble into the combustion chamber is an effective method of enhancing turbulence intensity prior to ignition, thereby accelerating the burn rates, stabilizing the combustion, and extending the dilution limit. In this study, the primary intake runners are partially blocked to produce different levels of tumble motion in the cylinder during the air induction process. Experiments have been performed with a Chrysler 2.4L 4-valve I4 engine at maximum brake torque timing under two operating conditions: 2.41 bar brake mean effective pressure (BMEP) at 1600 rpm, and 0.78 bar BMEP at 1200 rpm. A method has been developed to quantify the tumble characteristics of blockages under steady flow conditions in a flow laboratory, by using the same cylinder head, intake manifold, and tumble blockages from the engine experiments.
Technical Paper

Influence of the Gyroscopic Effects on Friction Induced Vibration in Aircraft Braking in System

2012-09-17
2012-01-1804
Aeronautical brakes are subject to non-linear unstable vibrations. In particular, two modes appear and present a risk for the structure. Firstly, the whirl modes consist of a rotating bending motion of the axle out-of-phase with the brake torque tube. It is due to a coupling of two bending modes of the axle in orthogonal directions. Secondly, the brake squeal mode resulting from stick-slip or sprag-slip phenomena consists of a rotational motion of the brake around the axle. Those vibrations are not resulting from an external excitation but are friction-induced self-excited. Hence, they are dependent on tribological phenomena specific to carbon disks and are in particular controlled by the friction coefficient μ. In order to take into account the dynamical aspect in brake design, Messier-Bugatti-Dowty wants to simulate modes and acceleration g's levels. This article deals with the improvement of such a model. A finite element of the brake exists.
Journal Article

Instabilities at the Low-Flow Range of a Turbocharger Compressor

2013-05-13
2013-01-1886
The acoustic and performance characteristics of an automotive centrifugal compressor are studied on a steady-flow turbocharger test bench, with the goal of advancing the current understanding of compression system instabilities at the low-flow range. Two different ducting configurations were utilized downstream of the compressor, one with a well-defined plenum (large volume) and the other with minimized (small) volume of compressed air. The present study measured time-resolved oscillations of in-duct and external pressure, along with rotational speed. An orifice flow meter was incorporated to obtain time-averaged mass flow rate. In addition, fast-response thermocouples captured temperature fluctuations in the compressor inlet and exit ducts along with a location near the inducer tips.
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