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Technical Paper

A Multi-mode Control Strategy for EV Based on Typical Situation

2017-03-28
2017-01-0438
A multitude of recent studies are suggestive of the EV as a paramount representative of the NEV, its development direction is transformed from “individuals adapt to vehicles” to “vehicles serve for occupants”. The multi-mode drive control technology is relatively mature in traditional auto control sphere, however, a host of EV continues to use a single control strategy, which lacks of flexibility and diversity, little if nothing interprets the vehicle performances. Furthermore, due to the complex road environment and peculiarity of vehicle occupants that different requirement has been made for vehicle performance. To solve above problems, this paper uses the key technology of mathematical statistics process in MATLAB, such as the mean, linear fitting and discrete algorithms to clean up, screening and classification the original data in general rules, and based on short trips in the segments of kinematics analysis method to establish a representative of quintessential driving cycle.
Technical Paper

A Prediction Model of RON Loss Based on Neural Network

2022-03-29
2022-01-0162
The RON(Research Octane Number) is the most important indicator of motor petrol, and the petrol refining process is one of the important links in petrol production. However, RON is often lost during petrol refining and RON Loss means the value of RON lost during petrol refining. The prediction of the RON loss of petrol during the refining process is helpful to the improvement of petrol refining process and the processing of petrol. The traditional RON prediction method relied on physical and chemical properties, and did not fully consider the high nonlinearity and strong coupling relationship of the petrol refining process. There is a lack of data-driven RON loss models. This paper studies the construction of the RON loss model in the petrol refining process.
Technical Paper

A Study on Nonlinear Stiffness Characteristic of Air Spring for a Bus

2002-11-18
2002-01-3092
Using the nonlinear finite element analysis, three nonlinear characteristics of the rubber gasbag of the air spring on the bus are thoroughly analyzed, including the nonlinear characteristic of the rubber gasbag with multi layers of composite materials, the nonlinear large displacement geometry characteristic of the rubber gasbag on working, and the nonlinear contact characteristic of the rubber gasbag when contacts the pedestal and the top cover plate. A model is build and the nonlinear characteristic of the air spring on the bus is analyzed using the ABAQUS software. At last, the article discusses parameters that influence on the characteristic of the air spring for the bus.
Technical Paper

Aeroelastic Response and Structural Improvement for Heavy-Duty Truck Cab Deflectors

2019-01-14
2019-01-5004
Numerical simulations on the fluid-structure interaction were conducted using commercial software STAR-CCM+ and ABAQUS. The aeroelastic responses of a deflector under several different working conditions were simulated utilizing finite volume and finite element methods to investigate the aeroelastic problem of automotive deflectors. Results showed that the structural response of a top deflector is minimal under the influence of aerodynamics given its large structural stiffness. The size of the top deflector was optimised by using thickness as a variable. The volume and quality of the top deflector were significantly reduced, and its lightweight performance was improved to satisfy the stiffness performance requirement. The vibration of a side deflector structure was mainly induced by the turbulence on the structure surface. The amplitude of vibration was small and the vibration gradually converged in a few seconds without obvious regularity.
Technical Paper

An Experiment and Simulation Study on Failure of High Voltage Cables under Indentation

2020-04-14
2020-01-0199
Failure of high voltage cables (HVCs) which sometimes occurs in electric vehicle collision is one of the fuses that leads to severe thermal runaway of the traction battery system, which has not gotten thorough investigations. This paper presents an experiment and simulation study on the failure behaviors of HVCs under indentation loadings. Tests were performed with different combinations of indenter (cylinder indenter with a diameter of 5 mm which was labeled as D5, cylinder indenter with a diameter of 15 mm which was labeled as D15 and wedge indenter with an angle of 60° which was labeled as V60) and loading speed (1.5 mm/min for quasi-static and 2m/s for dynamic). Experimental results indicated that the failure behavior of HVCs was both influenced by the indenter shape and loading speeds. Sharp indenter will led to a component failure sequence from outmost to innermost.
Technical Paper

Application of Machine Learning to Engine Air System Failure Prediction

2024-04-09
2024-01-2007
With the capability of avoiding failure in advance, failure prediction model is important not only to end users, but also to the service engineers in vehicle industry. This paper proposes an approach based on anomaly detection algorithms and telematic data to predict the failure of the engine air system with Turbo charger. Firstly, the relationship between air system and all obtained features are analyzed by both physical mechanism and data-wise. Then, the features including altitude, air temperature, engine output power, and charger pressure are selected as the input of the model, with the sampling interval of 1 minute. Based on the selected features, the healthy state for each vehicle is defined by the model as benchmark. Finally, the ‘Medium surface’ is determined for specific vehicle, which is a hyperplane with the medium points of the healthy state located at, to detect the minor weakness symptom (sub-health state).
Technical Paper

Automatic Drive Train Management System for 4WD Vehicle Based on Road Situation Identification

2018-04-03
2018-01-0987
The slip ratio of vehicle driving wheels is easily beyond a reasonable range in the complex and changeable driving conditions. In order to achieve the adaptive acceleration slip regulation of four-wheel driving (4WD) vehicle, a fuzzy control strategy of Automatic Drive Train Management (ADM) system based on road situation identification was proposed in this paper. Firstly, the influence on the control strategy of ADM system was analyzed from two aspects, which included the different road adhesion coefficients and the vehicle’s ramp driving state. In the meantime several quantitative expressions of relevant control parameters were derived. Secondly, the fuzzy logic control algorithm was adopted to design a road situation identification subsystem and a ramp driving state identification subsystem respectively. The former was based on the μ-S curve model, and the latter was based on the vehicle driving equilibrium equation.
Technical Paper

Automobile Interior Noise Prediction Based on Energy Finite Element Method

2011-04-12
2011-01-0507
For the purpose of predicting the interior noise of a passenger automobile at middle and high frequency, an energy finite element analysis (EFEA) model of the automobile was created using EFEA method. The excitations including engine mount excitation and road excitation were measured by road experiment at a speed of 120 km/h. The sound excitation was measured in a semi-anechoic chamber. And the wind excitation was calculated utilizing numeric computation method of computational fluid dynamics (CFD). The sound pressure level (SPL) and energy density contours of the interior acoustic cavity of the automobile were presented at 2000 Hz. Meanwhile, the flexural energy density and flexural velocity of body plates were calculated. The SPL of interior noise was predicted and compared with the corresponding value of experiment.
Technical Paper

Biosignal-Based Driving Experience Analysis between Automated Mode and Manual Mode

2024-04-09
2024-01-2504
With the rapid development of intelligent driving technology, there has been a growing interest in the driving comfort of automated vehicles. As vehicles become more automated, the role of the driver shifts from actively engaging in driving tasks to that of a passenger. Consequently, the study of the passenger experience in automated driving vehicles has emerged as a significant research area. In order to examine the impact of automatic driving on passengers' riding experience in vehicle platooning scenarios, this study conducted real vehicle experiments involving six participants. The study assessed the subjective perception scores, eye movement, and electrocardiogram (ECG) signals of passengers seated in the front passenger seat under various vehicle speeds, distances, and driving modes. The results of the statistical analysis indicate that vehicle speed has the most substantial influence on passenger perception.
Technical Paper

Braking Force Identification of EMB Using Recursive Least-squares Method and Disturbance Observer Iteratively

2018-04-03
2018-01-1381
An identification method using recursive least-squares method with moving data window and reduced-order disturbance observer iteratively is proposed in this paper to identify fast time-varying braking force in the electronic mechanical braking system (EMB). For the type of EMB which generates braking force by balls screw and motor mounted beside wheel, the actuator will go rapidly to eliminate clearance at beginning of braking process by means of raising the braking response speed, and at the same time, increasing the motor output torque which might be far larger than required. The proposed identification method is able to identify the point of contact between the brake pads and the disk in time by identifying the change of break force, and the torque of motor will be changed in time to reduce the braking force overshoot so that brake locking is avoided.
Technical Paper

Commercial Vehicles Thrust Rod Static and Dynamic Characteristics Analysis

2016-10-17
2016-01-2345
In order to study the static and dynamic characteristics of the thrust rod. Based on the multi-body dynamics theory, the dynamic model of the thrust rod and the vehicle system is established by using ADAMS software. The limit braking condition is simulated, and the limit braking load of the thrust rod is obtained. Thrust rod finite element model is established, the load calculation value and rubber test data as a finite element analysis of input conditions, using ABAQUS software to carry on the stiffness and strength analysis, analysis results show that the strength meets the requirement, and the stiffness and strength calculation result is in good agreement with the sample test, accurately describes the finite element model. The analytical method used can be used to predict the stiffness of the thrust rod.
Technical Paper

Deformation Analysis on In-Plane Loading of Prismatic Cell

2024-04-09
2024-01-2060
The collision accidents of electric vehicles are gradually increasing, and the response of battery cell under mechanical abuse conditions has attracted more and more attention. In the real collision, the mechanical load on battery generally has the following characteristics, including multiple loading directions, dynamic impact and blunt intrusion. Therefore, it is necessary to study the mechanical response and deformation of battery under complex loading, especially in-plane dynamic loading condition. According to the actual accident, we designed the constrained blunt compression test of the battery in different speeds and directions. For out-of-plane loading, the structural stiffness of battery increases obviously and the fracture is advanced compared with the corresponding quasi-static tests. For in-plane constrained loading, the force response can be approximately divided into two linear segments, in which the structural stiffness increases abruptly after the inflection point.
Technical Paper

Development of Detailed Model and Simplified Model of Lithium-Ion Battery Module under Mechanical Abuse

2022-12-16
2022-01-7120
In order to obtain a good understanding of mechanical behaviors of lithium-ion battery modules in electric vehicles, comprehensive experimental and numerical investigations were performed in the study. Mechanical indentation tests with different indentation heads, different loading directions and different impact speeds were performed on battery modules with prismatic cells. To mitigate thermal runaway, only fully discharged battery modules were used. The force-displacement responses and open circuit voltage were recorded and compared. It was found that the battery modules experienced different failure modes when subjected to mechanical abuse. Besides internal short circuit of cells, external short circuit from bus bar and vapor leakage of electrolyte were also found to deteriorate the mechanical and electrical integrity of the tested modules. Mechanical anisotropy and dynamic effect were found on the battery module.
Technical Paper

Driving Style Identification Strategy Based on DS Evidence Theory

2023-04-11
2023-01-0587
Driving assistance system is regarded as an effective method to improve driving safety and comfort and is widely used in automobiles. However, due to the different driving styles of different drivers, their acceptance and comfort of driving assistance systems are also different, which greatly affects the driving experience. The key to solving the problem is to let the system understand the driving style and achieve humanization or personalization. This paper focuses on clustering and identification of different driving styles. In this paper, based on the driver's real vehicle experiment, a driving data acquisition platform was built, meanwhile driving conditions were set and drivers were recruited to collect driving information. In order to facilitate the identification of driving style, the correlation analysis of driving features is conducted and the principal component analysis method is used to reduce the dimension of driving features.
Technical Paper

Dynamic Characteristic Analysis of a Hydraulic Engine Mount with Lumped Model Based on Finite Element Analysis

2003-05-05
2003-01-1462
Hydraulic Engine Mount (HEM) is now widely used as a highly effective vibration isolator in automotive powertrain. A lumped parameter model is a traditional model for modeling the dynamic characteristics of HEM, in which the system parameters are usually obtained by experiments. In this paper, Computational Fluid Dynamics (CFD) method and nonlinear Finite Element Analysis (FEA) are used to determine the system parameters. A Fluid Structure Interaction (FSI) FEA technique is used to estimate the parameters of volumetric compliances, equivalent piston area, inertia and resistance of the fluid in the inertia track and decoupler of a HEM. A nonlinear FEA method is applied to determine the dynamic stiffness of rubber spring of the HEM. The system parameters predicated by FEA are compared favorably with experimental data and/or analytical solutions.
Technical Paper

Enhancing Lateral Stability in Adaptive Cruise Control: A Takagi-Sugeno Fuzzy Model-Based Strategy

2024-04-09
2024-01-1962
Adaptive cruise control is one of the key technologies in advanced driver assistance systems. However, improving the performance of autonomous driving systems requires addressing various challenges, such as maintaining the dynamic stability of the vehicle during the cruise process, accurately controlling the distance between the ego vehicle and the preceding vehicle, resisting the effects of nonlinear changes in longitudinal speed on system performance. To overcome these challenges, an adaptive cruise control strategy based on the Takagi-Sugeno fuzzy model with a focus on ensuring vehicle lateral stability is proposed. Firstly, a collaborative control model of adaptive cruise and lateral stability is established with desired acceleration and additional yaw moment as control inputs. Then, considering the effect of the nonlinear change of the longitudinal speed on the performance of the vehicle system.
Journal Article

Experimental Investigation of the Mechanical Behavior of Aluminum Adhesive Joints under Mixed-Mode Loading Conditions

2018-04-03
2018-01-0105
In recent years, structural adhesives have rapidly become the preferred alternative to resistance spot welding in fabricating stronger, lighter aluminum connections. Connections inevitably undergo and must withstand complex quasi-static and/or dynamic loads during their service life. Therefore, understanding how loading conditions affect the mechanical behavior of adhesive joints is vital to their design and the advancement of structural safety. Quasi-static and dynamic tests are performed to analyze both the strength and failure modes of aluminum 6062 substrates bonded by an adhesive (Darbond EP-1506) for an array of loading directions. An Arcan test device, which enables application of mixed-mode loads ranging from pure peel (mode I) to pure shear (mode II) to the adhesive layer, is employed in quasi-static testing. A self-designed medium-speed test machine is utilized to perform dynamic testing.
Technical Paper

Fault-Tolerant Control of Regenerative Braking System on In-Wheel Motors Driven Electric Vehicles

2020-04-14
2020-01-0994
A novel fault tolerant brake strategy for In-wheel motor driven electric vehicles based on integral sliding mode control and optimal online allocation is proposed in this paper. The braking force distribution and redistribution, which is achieved in online control allocation segment, aim at maximizing energy efficiency of the vehicle and isolating faulty actuators simultaneously. The In-wheel motor can generate both driving torque and braking torque according to different vehicle dynamic demands. In braking procedure, In-wheel motors generate electric braking torque to achieve energy regeneration. The strategy is designed to make sure that the stability of vehicle can be guaranteed which means vehicle can follow desired trajectory even if one of the driven motor has functional failure.
Technical Paper

Finite Element Analysis of Light Vehicle Cab's Hydraulic Mount Based on Fluid-Structure Interaction Method

2011-05-17
2011-01-1604
Hyperelastic model constants of rubber material are predicted based on test date. The fluid-structure interaction model of light vehicle cab's hydraulic mount is established. Static characteristics of the hydraulic mount are analyzed by quasi-static method. In dynamic characteristics analysis, the flow model of fluid is set to turbulent K-Epsilon RNG. The dynamic stiffness and loss angle of the hydraulic mount are presented via the finite element model. The simulations of static and dynamic characteristics agree well with corresponding test results. The effects of main structure parameters to the dynamic characteristics of the hydraulic mount are analyzed based on the finite element model.
Technical Paper

Functional Safety Concept Design of Vehicle Steer-by-Wire System

2024-04-09
2024-01-2792
Steer-By-Wire (SBW) system directly transmits the driver's steering input to the wheels through electrical signals. However, the reliability of electronic equipment is significantly lower than that of mechanical structures, and the risk of failure increases, so it is important to conduct functional safety studies on SBW systems. This paper develops the functional safety of the SBW system according to the requirements of the international standard ISO26262, and first defines the relevant items and application scope of SBW system. Secondly, the Hazard and Operability (HAZOP) method was used to combine scenarios and possible dangerous events to carry out Hazard Analysis and Risk Assessment (HARA), and the Automotive Safety Integrity Level (ASIL) was obtained according to the three evaluation indicators of Exposure, Severity and Controlabillity, and then the corresponding safety objectives were established and Fault Tolerant Time Interval (FTTI) was set.
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