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Journal Article

A Control-Oriented Knock Intensity Estimator

2017-09-04
2017-24-0055
The performance optimization of modern Spark Ignition engines is limited by knock occurrence: heavily downsized engines often are forced to work in the Knock-Limited Spark Advance (KLSA) range. Knock control systems monitor the combustion process, allowing to achieve a proper compromise between performance and reliability. Combustion monitoring is usually carried out by means of accelerometers or ion sensing systems, but recently the use of cylinder pressure sensors is also becoming frequent in motorsport applications. On the other hand, cylinder pressure signals are often available in the calibration stage, where SA feedback-control based on the pressure signal can be used to avoid damages to the engine during automatic calibration. A predictive real-time combustion model could help optimizing engine performance, without exceeding the allowed knock severity.
Technical Paper

A Mesh Based Approach for Unconventional Unmanned Airship Added Masses Computation

2013-09-17
2013-01-2191
Added masses computation is a crucial aspect to be considered when the density of a body moving in a fluid is comparable to the density of the fluid displaced: added mass can be defined as the inertia added to a system because an accelerating or decelerating body displaces some volume of neighboring fluid as it moves through it. The motion of vehicles like airships and ships can be addressed only by keeping into account the effect of added masses, while in case of aircrafts and helicopters this contribution is usually neglected. Lighter Than Air flight simulation, unmanned airships flight control system, airships flight dynamics are typical applications in which added masses are fundamental to achieve an effective and realistic modeling. A panel based method using the mesh of an airship external shape is developed to account for the added massed.
Technical Paper

A Numerical Methodology for the Multi-Objective Optimization of an Automotive DI Diesel Engine

2013-09-08
2013-24-0019
Nowadays, an automotive DI Diesel engine is demanded to provide an adequate power output together with limit-complying NOx and soot emissions so that the development of a specific combustion concept is the result of a trade-off between conflicting objectives. In other words, the development of a low-emission DI diesel combustion concept could be mathematically represented as a multi-objective optimization problem. In recent years, genetic algorithm and CFD simulations were successfully applied to this kind of problem. However, combining GA optimization with actual CFD-3D combustion simulations can be too onerous since a large number of simulations is usually required, resulting in a high computational cost and, thus, limiting the suitability of this method for industrial processes.
Journal Article

A Numerical Model for Flash Boiling of Gasoline-Ethanol Blends in Fuel Injector Nozzles

2011-09-11
2011-24-0003
Fuels are formulated by a variety of different components characterized by chemical and physical properties spanning a wide range of values. Changing the ratio between the mixture component molar fractions, it is possible to fulfill different requirements. One of the main properties that can be strongly affected by mixture composition is the volatility that represents the fuel tendency to vaporize. For example, changing the mixture ratio between alcohols and hydrocarbons, it is possible to vary the mixture saturation pressure, therefore the fuel vaporization ratio during the injection process. This paper presents a 1D numerical model to simulate the superheated injection process of a gasoline-ethanol mixture through real nozzle geometries. In order to test the influence of the mixture properties on flash atomization and flash evaporation, the simulation is repeated for different mixtures characterized by different gasoline-ethanol ratio.
Technical Paper

A Numerical and Experimental Study Towards Possible Improvements of Common Rail Injectors

2002-03-04
2002-01-0500
The aim of this work is to propose modifications to the managing of the 1st generation Common Rail injectors in order to reduce actuation time towards multiple injection strategies. The current Common Rail injector driven by 1st ECU generation is capable of operating under stable conditions with a minimum dwell between two consecutive injections of 1.8 ms. This limits the possibility in using proper and efficient injection strategies for emission control purposes. A previous numerical study, performed by the electro-fluid-mechanical model built up by Matlab-Simulink environment, highlighted different area where injector may be improved with particular emphasis on electronic driving circuit and components design. Experiments carried out at injector Bosch test-bench showed that a proper control of the solenoid valve allowed reducing drastically the standard deviation during the pilot pulses.
Technical Paper

A RANS CFD 3D Methodology for the Evaluation of the Effects of Cycle By Cycle Variation on Knock Tendency of a High Performance Spark Ignition Engine

2014-04-01
2014-01-1223
Knocking combustions heavily limits the efficiency of Spark Ignition engines. The compression ratio is limited in the design stage of the engine development, letting to Spark Advance control the task of reducing the odds of abnormal combustions. A detailed analysis of knocking events can help improving engine performance and diagnosis strategies. An effective way is to use advanced 3D CFD (Computational Fluid Dynamics) simulation for the analysis and prediction of combustion performance. Standard 3D CFD approach is based on RANS (Reynolds Averaged Navier Stokes) equations and allows the analysis of the mean engine cycle. However knocking phenomenon is not deterministic and it is heavily affected by the cycle to cycle variation of engine combustions. A methodology for the evaluation of the effects of CCV (Cycle by Cycle Variability) on knocking combustions is here presented, based on both the use of Computation Fluid Dynamics (CFD) tools and experimental information.
Journal Article

Acoustic Emission Processing for Turbocharged GDI Engine Control Applications

2015-04-14
2015-01-1622
In the field of passenger car engines, recent research advances have proven the effectiveness of downsized, turbocharged and direct injection concepts, applied to gasoline combustion systems, to reduce the overall fuel consumption while respecting particularly stringent exhaust emissions limits. Knock and turbocharger control are two of the most critical factors that influence the achievement of maximum efficiency and satisfactory drivability, for this new generation of engines. The sound emitted from an engine encloses many information related to its operating condition. In particular, the turbocharger whistle and the knock clink are unmistakable sounds. This paper presents the development of real-time control functions, based on direct measurement of the engine acoustic emission, captured by an innovative and low cost acoustic sensor, implemented on a platform suitable for on-board application.
Technical Paper

An Integrated Software Environment for UAV Missions Support

2013-09-17
2013-01-2189
This paper describes the design and development of a virtual environment conceived to support flight operations of an Unmanned Air Vehicle (UAV) used for wind mapping in the proximity of existing or planned wind farms. The virtual environment can be used in pre-flight briefings aiming to define a trajectory from a list of waypoints, to change and eventually re-plan the mission in case of intersection with no fly zones, to simulate the mission, and to preview images/videos taken from the UAV on-board cameras. During flight, the tool can be used to compute the wind speed along the trajectory by analyzing the data streaming from the UAV. The integration of Augmented Reality (AR) techniques in the flight environment provides assistance in remotely piloted landings, and allows visualizing flight and environmental information that are critical to the mission.
Technical Paper

Analysis of the Effects of Injection Pressure Variation in Gasoline Partially Premixed Combustion

2021-04-06
2021-01-0517
Compression-ignited engines are still considered the most efficient and reliable technology for automotive applications. However, current and future emission regulations, which severely limit the production of NOx, particulate matter and CO2, hinder the use of diesel-like fuels. As a matter of fact, the spontaneous ignition of directly-injected Diesel leads to a combustion process that is heterogeneous by nature, therefore characterized by the simultaneous production of particulate matter and NOx. In this scenario, several innovative combustion techniques have been investigated over the past years, the goal being to benefit from the high thermal efficiency of compression-ignited engines, which results primarily from high Compression Ratio and lean and unthrottled operation, while simultaneously mitigating the amount of pollutant emissions.
Technical Paper

Application of Acoustic and Vibration-Based Knock Detection Techniques to a High Speed Engine

2017-03-28
2017-01-0786
Knock control systems based on engine block vibrations analysis are widely adopted in passenger car engines, but such approach shows its main limits at high engine speeds, since knock intensity measurement becomes less reliable due to the increased background mechanical noise. For small two wheelers engines, knock has not been historically considered a crucial issue, mainly due to small-sized combustion chambers and mixture enrichment. Due to more stringent emission regulations and in search of reduced CO2 emissions, an effective on-board knock controller acquires today greater importance also for motorcycle applications, since it could protect the engine when different fuel types are used, and it could significantly reduce fuel consumption (by avoiding lambda enrichment and/or allowing higher compression ratios to be adopted). These types of engines typically work at high rotational speeds and the reduced signal to noise ratio makes knock onset difficult to identify.
Technical Paper

Application of a One-Dimensional Dilution and Evaporation Lubricant Oil Model to Predict Oil Evaporation under Different Engine Operative Conditions Considering a Large Hydrogen-Fuelled Engine

2023-08-28
2023-24-0009
The increasing environmental concern is leading to the need for innovation in the field of internal combustion engines, in order to reduce the carbon footprint. In this context, hydrogen is a possible mid-term solution to be used both in conventional-like internal combustion engines and in fuel cells (for hybridization purposes), thus, hydrogen combustion characteristics must be considered. In particular, the flame of a hydrogen combustion is less subjected to the quenching effect caused by the engine walls in the combustion chamber. Thus, the significant heating up of the thin lubricant layer upon the cylinder liner may lead to its evaporation, possibly and negatively affecting the combustion process, soot production. The authors propose an analysis which aims to address the behavior of different typical engine oils, (SAE0W30, SAE5W30, SAE5W40) under engine thermo-physical conditions considering a large hydrogen-fuelled engine.
Journal Article

Assessment of Advanced SGS Models for LES Analysis of ICE Wall-Bounded Flows - Part I: Basic Test Case

2016-03-14
2016-01-9041
Large Eddy Simulation (LES) represents nowadays one of the most promising techniques for the evaluation of the dynamics and evolution of turbulent structures characterizing internal combustion engines (ICE). In the present paper, subdivided into two parts, the capabilities of the open-source CFD code OpenFOAM® v2.3.0 are assessed in order to evaluate its suitability for engine cold flow LES analyses. Firstly, the code dissipative attitude is evaluated through an inviscid vortex convection test to ensure that the levels of numerical dissipation are compatible with LES needs. Quality and completeness estimators for LES simulations are then proposed. In particular the Pope M parameter is used as a LES completeness indicator while the LSR parameter provides useful insights far calibrating the grid density. Other parameters such as the two-grid LESIQk index are also discussed.
Technical Paper

Automatic Combustion Control for Calibration Purposes in a GDI Turbocharged Engine

2014-04-01
2014-01-1346
Combustion phasing is crucial to achieve high performance and efficiency: for gasoline engines control variables such as Spark Advance (SA), Air-to-Fuel Ratio (AFR), Variable Valve Timing (VVT), Exhaust Gas Recirculation (EGR), Tumble Flaps (TF) can influence the way heat is released. The optimal control setting can be chosen taking into account performance indicators, such as Indicated Mean Effective Pressure (IMEP), Brake Specific Fuel Consumption (BSFC), pollutant emissions, or other indexes inherent to reliability issues, such as exhaust gas temperature, or knock intensity. Given the high number of actuations, the calibration of control parameters is becoming challenging.
Journal Article

Benchmarking Hybrid Concepts: On-Line vs. Off-Line Fuel Economy Optimization for Different Hybrid Architectures

2013-09-08
2013-24-0084
The recent advance in the development of various hybrid vehicle technologies comes along with the need of establishing optimal energy management strategies, in order to minimize both fuel economy and pollutant emissions, while taking into account an increasing number of state and control variables, depending on the adopted hybrid architecture. One of the objectives of this research was to establish benchmarking performance, in terms of fuel economy, for real time on-board management strategies, such as ECMS (Equivalent Consumption Minimization Strategy), whose structure has been implemented in a SIMULINK model for different hybrid vehicle concepts.
Journal Article

Combination of In-Cylinder Pressure Signal Analysis and CFD Simulation for Knock Detection Purposes

2009-09-13
2009-24-0019
A detailed analysis of knocking events can help improving engine performance and diagnosis strategies. The paper aim is a better understanding of the phenomena involved in knocking combustions through the combination of CFD and signals analysis tools. CFD simulations have been used in order to reproduce knock effect on the in-cylinder pressure trace. In fact, the in-cylinder pressure signal holds information about waves propagation and heat losses: for the sake of the diagnosis it is important to relate knock severity to knock indexes values. For this purpose, a CFD model has been implemented, able to predict the combustion evolution with respect to Spark Advance, from non-knocking up to heavy knocking conditions. The CFD model validation phase is crucial for a correct representation of both regular and knocking combustions: the operation has been carried out by means of an accurate statistical analysis of experimental in-cylinder pressure data.
Technical Paper

Combined Optimization of Energy and Battery Thermal Management Control for a Plug-in HEV

2019-10-07
2019-24-0249
This paper presents an optimization algorithm, based on discrete dynamic programming, that aims to find the optimal control inputs both for energy and thermal management control strategies of a Plug-in Hybrid Electric Vehicle, in order to minimize the energy consumption over a given driving mission. The chosen vehicle has a complex P1-P4 architecture, with two electrical machines on the front axle and an additional one directly coupled with the engine, on the rear axle. In the first section, the algorithm structure is presented, including the cost-function definition, the disturbances, the state variables and the control variables chosen for the optimal control problem formulation. The second section reports the simplified quasi-static analytical model of the powertrain, which has been used for backward optimization. For this purpose, only the vehicle longitudinal dynamics have been considered.
Journal Article

Combustion Indexes for Innovative Combustion Control

2017-09-04
2017-24-0079
The continuous development of modern Internal Combustion Engine (ICE) management systems is mainly aimed at combustion control improvement. Nowadays, performing an efficient combustion control is crucial for drivability improvement, efficiency increase and pollutant emissions reduction. These aspects are even more crucial when innovative combustions (such as LTC or RCCI) are performed, due to the high instability and the high sensitivity with respect to the injection parameters that are associated to this kind of combustion. Aging of all the components involved in the mixture preparation and combustion processes is another aspect particularly challenging, since not all the calibrations developed in the setup phase of a combustion control system may still be valid during engine life.
Technical Paper

Comparison of Modern Powertrains Using an Energy Model Based on Well-to-Miles Analysis

2023-08-28
2023-24-0005
The need to reduce carbon dioxide emissions from motor vehicles pushes the European Union towards drastic choices on future mobility. Despite this, the engines of the “future” have not yet been defined: the choice of engine type will undoubtedly depend on the type of application (journey length, availability of recharging/refueling facilities), practical availability of alternative fuels, and electricity to recharge the batteries. The electrification of vehicles (passenger and transportation cars) may be unsuitable for several aspects: the gravimetric energy density could be too low if the vehicle has to be lightweight, must achieve a high degree of autonomy, or needs a very short refueling time.
Technical Paper

Conceptual Design and Analytic Assessment of 48V Electric Hybrid Powertrain Architectures for Passenger Cars

2019-04-02
2019-01-0353
To meet the requirements in relation to pollutants, CO2-emissions, performances, comfort and costs for 2025 timeframe, many technology options for the powertrain, that plays a key role in the vehicle, are possible. Beside the central aspect of reducing standard cycle consumption levels and emissions, consumer demands are also growing with respect to comfort and functionality. In addition, there is also the challenge of finding cost efficient ways of integrating technologies into a broad range of vehicles with different levels of hybridization. High degrees of electrification simultaneously provide opportunities to reduce the technology content of the internal combustion engines (ICE), resulting in a cost balancing compromise between combustion engine and hybrid technology. The design and optimization of powertrain topologies, functionalities, and components require a complex development process.
Technical Paper

Development and Experimental Validation of a Control-Oriented Empirical Exhaust Gas Temperature Model

2020-09-27
2020-24-0008
Modern turbo-charged downsized engines reach high values of specific power, causing a significant increase of the exhaust gas temperature. Such parameter plays a key role in the overall powertrain environmental impact because it strongly affects both the catalyst efficiency and the turbine durability. In fact, common techniques to properly manage the turbine inlet gas temperature are based on mixture enrichment, which causes both a steep increase in specific fuel consumption and a decrease of catalyst efficiency. At the test bench, exhaust gas temperature is typically measured using thermocouples that are not available for on-board application, and such information is processed to calibrate open-loop look-up-tables. A real-time, reliable, and accurate exhaust temperature model would then represent a strategic tool for improving the performance of the engine control system.
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