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An innovative nonlinear simulation approach for high power density synchronous generator systems is developed and implemented. Due to high power density, the generator operates in nonlinear region of the magnetic circuit. Magnetic Finite Element Analysis (FEA) makes nonlinear simulation possible. Neural network technique provides nonlinear functions for system level simulation. Dynamic voltage equation provides excellent mathematical model for system level simulations. Voltage, current, and flux linkage quantities are applied in Direct-Quadrature (DQ) rotating frame. The simulated system includes main machine, exciter, rectifier bridge, bang-bang control, and PI control circuitry, forming a closed loop system. Each part is modeled and then integrated into the system model.

Preliminary investigations of nonlinear modeling of aircraft synchronous generators using neural networks are presented. Aircraft synchronous generators with high power density tend operate at current-levels proportional to the magnetic saturation region of the machine's material. The nonlinear model accounts for magnetic saturation of the generator, which causes the winding flux linkages and inductances to vary as a function of current. Finite element method software is used to perform a parametric sweep of direct, quadrature, and field currents to extract the respective flux linkages. This data is used to train a neural network which yields current as a function of flux linkage. The neural network is implemented in a Simulink synchronous generator model and simulation results are compared with a previously developed linear model. Results show that the nonlinear neural network model can more accurately describe the responsiveness and performance of the synchronous generator.