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Technical Paper

A New Simulation Approach of Estimating the Real-World Vehicle Performance

2020-04-14
2020-01-0370
Due to the variability of real traffic conditions for vehicle testing, real-world vehicle performance estimation using simulation method become vital. Especially for heavy duty vehicles (e.g. 40 t trucks), which are used for international freight transport, real-world tests are difficult, complex and expensive. Vehicle simulations use mathematical methods or commercial software, which take given driving cycles as inputs. However, the road situations in real driving are different from the driving cycles, whose speed profiles are obtained under specific conditions. In this paper, a real-world vehicle performance estimation method using simulation was proposed, also it took traffic and real road situations into consideration, which made it possible to investigate the performance of vehicles operating on any roads and traffic conditions. The proposed approach is applicable to all kind of road vehicles, e.g. trucks, buses, etc. In the method, the real-road network includes road elevation.
Technical Paper

A Theoretical and Experimental Study of the Modes of End Gas Autoignition Leading to Knock in S. I. Engines

1994-10-01
942060
A 2-D simulation of fluid dynamic and chemistry interaction following end gas autoignition has demonstrated three distinct modes of reaction, dependent upon the temperature gradient about an exothermic centre. All three modes (deflagration, developing detonation and thermal explosion) can contribute to knock; the developing detonation case, associated with intermediate temperature gradient, has been identified as the more damaging. The simulation code (LUMAD) has been used in a systematic parametric study designed to separate the complex interacting events which can lead to mixed modes in real engines. A most significant finding related to the sequential autoignition of multiple exothermic centres.
Technical Paper

CFD Analysis of the Battery Thermal Management System for a Heavy-Duty Truck

2024-04-09
2024-01-2668
Li-ion batteries (LIBs) optimum performance and lifetime depend on temperature, with the commonly suggested operating temperature being in the range of 25 to 40 °C. It's also crucial to keep the temperature difference between battery cells below 5°C. Operation at different temperature ranges can adversely affect or degrade the performance and lifetime of LIBs. A battery thermal management system (BTMS) is essential for keeping the battery temperature within the optimum range. This paper aims to develop and analyze the BTMS for an electric heavy-duty truck. To achieve this aim, battery cells and modules are modelled in ANSYS Fluent software. Validation with experimental results and mesh sensitivity studies are also performed to increase confidence in simulation data. The model is then analyzed for a specific cooling systems to investigate its effect on battery thermal performance during the operation.
Technical Paper

Coupling of Driveline and Body Vibrations in Trucks

1996-10-01
962206
Torsional motion of a truck driveline system is coupled with other motions of its components. In this paper, a comprehensive model of the truck driveline and body for vibration analysis was developed. Coupling of the torsional vibration of the truck driveline system with the body fore-aft and vertical vibrations was investigated. A mathematical model, including the torsional vibration of the driveline system and the whole body vibrations of the truck, was constructed. The driveline system was modelled as a set of inertia discs linked together by massless springs and the tyre was represented as having massless circumferential band which is elastically connected to the carcass with the bands being subject to longitudinal forces at the road surface. System behaviour at steady and transient runs was developed.
Technical Paper

Cyclically Resolved Simultaneous Flame and Flow Imaging in a SI Engine

2000-10-16
2000-01-2832
A novel dual seeding method has been developed to obtain full bore cyclically resolved simultaneous flame images and associated velocity fields in an optically accessed single cylinder research spark ignition engine. The technique has been used to study interaction between the propagating flame and in-cylinder gas motion. Light generated by a fast repetition rate copper vapour laser was formed into a thin light sheet, which passed horizontally through the disc shaped combustion space of a spark ignition engine having complete overhead optical access. Mie scattered light from relatively sparse and large particles (∼65μm) at successive intervals allowed flow definition by particle tracking velocimetry. Simultaneous scattering from dense small seed (∼0.22μm) was used to generate flame front images, which were digitised and analysed to quantify turbulent flame structure and development. The flame was shown to have significant effect on local unburned gas motion as well as vice versa.
Technical Paper

Design of a Robust Tyre Force Estimator Using an Extended Kalman Filter

2005-04-11
2005-01-0402
This paper will present a method of estimating tyre friction force using an extended Kalman filter (EKF). A review of current and proposed methods for tyre force estimation from the literature will be given. The EKF developed will estimate vehicle motions and tyre forces as state estimates from a noisy measurement set. The tyre forces will be compared to those from a high order vehicle model with non-linear tyres, which is subjected to the same tests as the measured vehicle, in order to validate the estimated forces. The robustness of the estimator to noise and input errors will be tested. The ultimate aim of this work is to provide estimates of tyre forces to a controller such as ABS or TCS.
Technical Paper

Development and Analysis of a Prototype Controllable Suspension

1997-08-06
972691
Persisting concerns regarding ride comfort, directional stability and more recently road damage have caused the manufacturers of commercial vehicles to consider controllable suspension systems. An electronically controllable adaptive suspension that comprises a variable spring rate system, switchable damping and load levelling is proposed as a cost-effective solution. This paper describes the aforementioned system and provides an outline of the design scheme for a prototype system; practical issues such as system configuration/detail, control system requirements, etc., are discussed. The system is evaluated analytically and both ride and handling modes are examined. In conclusion, performance capabilities are defined and cost-benefit issues addressed.
Technical Paper

Drum Brake Contact Analysis and its Influence on Squeal Noise Prediction

2003-10-19
2003-01-3348
A non-linear contact analysis of a leading-trailing shoe drum brake, using the finite element method, is presented. The FE model accurately captures both the static and pseudo-dynamic behaviour at the friction interface. Flexible-to-flexible contact surfaces with elastic friction capabilities are used to determine the pressure distribution. Static contact conditions are established by initially pressing the shoes against the drum. This first load step is followed by a gradual increase of applied rotation to the drum in order to define the maximum reacted braking torque and pseudo-dynamic pressure distribution at the transition point between sticking and sliding motion. The method clearly illustrates the changes in contact force that take place as a function of the applied pressure, coefficient of friction and initial gap between lining and rotor. These changes in contact area are shown to influence the overall stability and therefore squeal propensity of the brake assembly.
Technical Paper

Effect of Supercharging on Cycle-To-Cycle Variation in a Two-Stroke Spark Ignition Engine

2016-04-05
2016-01-0688
Fluctuations in the operational output of spark ignition engines are observed from one engine cycle to the other, when an engine is run at technically identical operating condition. These fluctuations known as cycle-to-cycle variations, when high, adversely affect the performance of an engine. Reduction in cycle-to-cycle variation in engines has been noted by researchers as one of the methods of improving engine efficiency and operational stability. This study investigated the combustion performance characteristics of two fuels: E5 (95% gasoline and 5% ethanol) and ULG98 (unleaded gasoline) in a spark ignition engine, operating at varying inlet pressure conditions and ignition timing. A two-stroke, 80mm bore, spark ignition engine was operated at an engine speed of 750 rpm, inlet pressures of 1.6 and 2.0 bar and spark-timings ranging from 2 to 13 bTDC. A top cylinder head with a centralized spark plug was used in all the experiments.
Technical Paper

Improving Performance of a 6×6 Off-Road Vehicle Through Individual Wheel Control

2002-03-04
2002-01-0968
This paper presents a method of control for a 6×6 series-configured Hybrid Electric Off-road Vehicle (HEOV). The vehicle concerned is an eight-tonne logistics support vehicle which utilizes Hub Mounted Electric Drives (HMED) at each of its six wheel stations. This set-up allows Individual Wheel Control (IWC) to be implemented to improve vehicle handling and mobility. Direct Yaw-moment Control (DYC) is a method of regulating individual wheel torque to control vehicle yaw motion, providing greater stability in cornering. When combined with both a Traction Control System (TCS) and an Anti-lock Braking System (ABS) the tire/road interaction is fully controlled, leading to improved control over vehicle dynamics, whilst also improving vehicle safety.
Technical Paper

Integrated Active Steering and Variable Torque Distribution Control for Improving Vehicle Handling and Stability

2004-03-08
2004-01-1071
This paper proposes an advanced control strategy to improve vehicle handling and directional stability by integrating either Active Front Steering (AFS) or Active Rear Steering (ARS) with Variable Torque Distribution (VTD) control. Both AFS and ARS serve as the steerability controller and are designed to achieve the improved yaw rate tracking in low to mid-range lateral acceleration using Sliding Mode Control (SMC); while VTD is used as the stability controller and employs differential driving torque between left and right wheels on the same axle to produce a relatively large stabilizing yaw moment when the vehicle states (sideslip angle and its angular velocity) exceed the reference stable region defined in the phase plane. Based on these stand-alone subsystems, an integrated control scheme which coordinates the control actions of both AFS/ARS and VTD is proposed. The functional difference between AFS and ARS when integrated with VTD is explained physically.
Technical Paper

Integration of Active Suspension and Active Driveline to Ensure Stability While Improving Vehicle Dynamics

2005-04-11
2005-01-0414
Most active control systems developed for passenger vehicles are developed as safety systems. These control systems usually focus on improving vehicle stability and safety while ignoring the effects on the vehicle driveability. While stability is the primary concern of these control systems the driveability of the vehicle is also an important consideration. An example of compromised driveability in a stability control system is brake based active yaw control. Brake based systems are very effective at stability control but can have a negative impact on the longitudinal dynamics of a vehicle. The objective of the vehicle control systems developed for the future will be to preserve vehicle driveability while ensuring the stability of the vehicle. In this work, active suspension and active drivelines are developed as stability control systems that have a minimal impact on the driveability of the vehicle.
Technical Paper

Integration of Active Suspension and Active Driveline to Improve Vehicle Dynamics

2004-11-30
2004-01-3544
Many active control systems are developed as safety systems for passenger vehicles. These control systems usually focus on improving vehicle stability and safety while ignoring the effects on the vehicle driveability. In the motorsport environment, increased stability is desirable but not if the driveability of the vehicle is heavily compromised. In this work, active suspension and active drivelines are examined to improve vehicle dynamics and enhance driveability while maintaining stability. The active control systems are developed as separate driveability and stability controls and tested individually then integrated to create a multi-objective control system to improve both driveability and stability. The controllers are tested with standard vehicle manoeuvres.
Technical Paper

Knock Properties of Oxygenated Blends in Strongly Charged and Variable Compression Ratio Engines

2014-10-13
2014-01-2608
Replacing the conventional fossil fuel totally or partially with alcohols or ethers in spark-ignition (SI) engine is a promising way to reduce pollutant emissions. A large number of studies on alcohol-containing blends in SI engines could be found in the literature. Nonetheless, investigations of ether-containing blends are by far much less numerous, especially for modern boosted engines. Blending with ether compounds might change the burning rate at high pressure, which consequently changes the anti-knock properties of these fuels and leads to a deterioration in the vehicle drivability. This work reports experiments carried out in two one-cylinder engines: one is a naturally aspirated, variable compression ratio engine, and the other is a strongly charged optical engine. Three fuels with different RON and MON numbers were tested: Iso-octane, a blend Ethyl Tert Butyl Ether (ETBE) with a primary reference fuel, and a commercial gasoline fuel containing 5% by volume of ethanol (E05).
Technical Paper

Mechanical Performance of V-Ribbed Belt Drives (Experimental Investigation)

1997-02-24
970006
A non-contacting laser displacement meter has been used for dynamic measurements of the radial movement of a v-ribbed belt (type 3PK) around the arc of wrap running on a belt testing rig. Accurate and repeatable results are possible. Using this device, the belt radial movement and the beginning of rib bottom / groove tip contact around the arc of wrap have been determined experimentally for v-ribbed belts. Slip, torque loss, maximum torque capacity and efficiency have been measured during the tests.
Technical Paper

Motion Cueing Evaluation of Off-Road Heavy Vehicle Handling

2016-09-27
2016-01-8041
Motion cueing algorithms can improve the perceived realism of a driving simulator, however, data on the effects on driver performance and simulator sickness remain scarce. Two novel motion cueing algorithms varying in concept and complexity were developed for a limited maneuvering workspace, hexapod/Stuart type motion platform. The RideCue algorithm uses a simple swing motion concept while OverTilt Track algorithm uses optimal pre-positioning to account for maneuver characteristics for coordinating tilt adjustments. An experiment was conducted on the US Army Tank Automotive Research, Development and Engineering Center (TARDEC) Ride Motion Simulator (RMS) platform comparing the two novel motion cueing algorithms to a pre-existing algorithm and a no-motion condition.
Technical Paper

Multiple Laser Sheet Imaging Investigation of Turbulent Flame Structure in a Spark Ignition Engine

1994-10-01
941992
A range of multiple and sequential Mie scattering imaging techniques have been employed to investigate turbulent flame propagation in a relatively quiescent optically accessed two-stroke spark ignition engine. Flame structure and turbulence scales have been characterised by a number of methods. These include fractal analysis, simple flame perimeter to area ratios and techniques based on Fourier analysis of an independent stationary coordinate. From this was derived an integral scale of flame wrinkling and a parameter related to turbulent flame thickness. Fully developed values of these turbulence parameters proved independent of cyclic variation, mixture strength and (apart from increasing flame thickness) apparent flame extinction. Islands of unburned gas behind the flame front were associated with encirclement by large scale structures rather than partial quench or total quenching due to flame stretch.
Technical Paper

Real World Cold Start Emissions from a Diesel Vehicle

2012-04-16
2012-01-1075
This study uses on-board measurement systems to analyze emissions from a diesel engine vehicle during the cold start period. An in-vehicle FTIR (Fourier Transform Inferred) spectrometer and a Horiba on-board measurement system (OBS-1300) were installed on a EURO3 emission-compliant 1.8 TDCi diesel van, in order to measure the emissions. Both regulated and non-regulated emissions were measured, along with an analysis of the NO/NO₂ split. A VBOX GPS system was used to log coordinates and road speed for driving parameters and emission analysis. Thermal couples were installed along the exhaust system to measure the temperatures of exhaust gases during cold start. The real-time fuel consumption was measured. The study also looks at the influence of velocity on emissions of hydrocarbons (HCs) and NOx. The cold start period of an SI-engine-powered vehicle, was typically around 200 seconds in urban driving conditions.
Technical Paper

Real World Diesel Engine Greenhouse Gas Emissions for Diesel Fuel and B100

2013-04-08
2013-01-1514
The transport sector is one of the major contributors to greenhouse gas emissions. This study investigated three greenhouse gases emitted from road transport using a probe vehicle: CO₂, N₂O and CH₄ emissions as a function temperature. It should be highlighted that methane is a greenhouse gas that similarly to carbon dioxide contributes to global warming and climate change. An oxidation catalyst was used to investigate CO₂, N₂O and CH₄ GHG emissions over a real-world driving cycle that included urban congested traffic and extra-urban driving conditions. The results were determined under hot start conditions, but in congested traffic the catalyst cooled below its light-off temperature and this resulted in considerable N₂O emissions as the oxidation catalyst temperature was in the N₂O formation band. This showed higher N₂O during hot start than for diesel fuel and B100 were compared. The B100 fuel was Fatty Acid Methyl Ester (FAME), derived from waste cooking oil, which was mainly RME.
Technical Paper

Spatial Structure in End-Gas Autoignition

1993-10-01
932758
Numerical investigations are reported on the location of sites at which autoignition first develops in the end-gas ahead of a spark-ignited flame in a combustion chamber following rapid compression of an alkane + air mixture to high pressures and temperatures. Attention is drawn to the part played by the reactions that give rise to a negative temperature coefficient of reaction rate in an inhomogeneous temperature field. A ‘reduced’ kinetic mechanism was employed to model the spontaneous oxidation of n-alkanes. Flame propagation was described in terms of the ‘eddy dissipation concept’ and coupled to the more detailed mechanism by means of a switching algorithm. The CFD calculations were performed by use of KIVA II.
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