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This work focuses on the development and validation of a data-driven model capable of predicting the maximum in-cylinder pressure during the operation of an internal combustion engine, with the least possible computational effort. The model is based on two parameters, one that represents engine load and another one the combustion phase. Experimental data from four different gasoline engines, two turbocharged Gasoline Direct Injection Spark Ignition, a Naturally Aspirated SI and a Gasoline Compression Ignition engine, was used to calibrate and validate the model. Some of these engines were equipped with technologies such as Low-Pressure Exhaust Gas Recirculation and Water Injection or a compression ignition type of combustion in the case of the GCI engine. A vast amount of engine points were explored in order to cover as much as possible of the operating range when considering automotive applications and thus confirming the broad validity of the model.

Electronic Throttle Control systems substitute the driver in commanding throttle position, with the driver acting on a potentiometer connected to the accelerator pedal. Such strategies allow precise control of air-fuel ratio and of other parameters, e.g. engine efficiency or vehicle driveability, but require detailed information about the engine operating conditions, in order to be implemented inside the Electronic Control Unit (ECU). In order to determine throttle position, an interpretation of the driver desire (revealed by the accelerator pedal position) is performed by the ECU. In our approach, such interpretation is carried out in terms of a torque request that can be appropriately addressed knowing the actual engine-vehicle operating conditions, which depend on the acting torques. Estimates of the torque due to in-cylinder pressure (indicated torque), as well as the torque required by the vehicle (load torque), must then be available to the control module.

While the Diesel Particulate Filter (DPF) is actually a quasi-standard equipment in the European Diesel passenger cars market, an interesting solution to fulfill NOx emission limits for the next EU 6 legislation is the application of a Selective Catalytic Reduction (SCR) system on the exhaust line, to drastically reduce NOx emissions. In this context, one of the main issues is the performance of the SCR system during cold start and warm up phases of the engine. The exhaust temperature is too low to allow thermal activation of the reactor and, consequently, to promote high conversion efficiency and significant NOx concentration reduction. This is increasingly evident the smaller the engine displacement, because of its lower exhaust system temperature (reduced gross power while producing the same net power, i.e., higher efficiency).