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Journal Article

A Numerical Model for Flash Boiling of Gasoline-Ethanol Blends in Fuel Injector Nozzles

2011-09-11
2011-24-0003
Fuels are formulated by a variety of different components characterized by chemical and physical properties spanning a wide range of values. Changing the ratio between the mixture component molar fractions, it is possible to fulfill different requirements. One of the main properties that can be strongly affected by mixture composition is the volatility that represents the fuel tendency to vaporize. For example, changing the mixture ratio between alcohols and hydrocarbons, it is possible to vary the mixture saturation pressure, therefore the fuel vaporization ratio during the injection process. This paper presents a 1D numerical model to simulate the superheated injection process of a gasoline-ethanol mixture through real nozzle geometries. In order to test the influence of the mixture properties on flash atomization and flash evaporation, the simulation is repeated for different mixtures characterized by different gasoline-ethanol ratio.
Technical Paper

CFD Analysis of a Two-Stroke Air Cooled Engine Designed for Handheld Products

2014-11-11
2014-32-0006
Still today, two-stroke engine layout is characterized by a wide share on the market thanks to its simpler construction that allows to reduce production and maintenance costs respecting the four-stroke engine. Two of the main application areas for the two-stroke engines are on small motorbikes and on handheld machines like chainsaws, brush cutters, and blowers. In both these application areas, two-stroke engines are generally equipped by a carburettor to provide the air/fuel mixture formation while the engine cooling is assured by forcing an air stream all around the engine head and cylinder surfaces. Focusing the attention on the two-stroke air-cooling system, it is not easy to assure its effectiveness all around the cylinder surface because the air flow easily separates from the cylinder walls producing local hot-spots on the cylinder itself. This problem can be bounded only by the optimization of the cylinder fin design placed externally to the cylinder surface.
Technical Paper

Combined Optimization of Energy and Battery Thermal Management Control for a Plug-in HEV

2019-10-07
2019-24-0249
This paper presents an optimization algorithm, based on discrete dynamic programming, that aims to find the optimal control inputs both for energy and thermal management control strategies of a Plug-in Hybrid Electric Vehicle, in order to minimize the energy consumption over a given driving mission. The chosen vehicle has a complex P1-P4 architecture, with two electrical machines on the front axle and an additional one directly coupled with the engine, on the rear axle. In the first section, the algorithm structure is presented, including the cost-function definition, the disturbances, the state variables and the control variables chosen for the optimal control problem formulation. The second section reports the simplified quasi-static analytical model of the powertrain, which has been used for backward optimization. For this purpose, only the vehicle longitudinal dynamics have been considered.
Technical Paper

Full Vehicle Aero-Thermal Cooling Drag Sensitivity Analysis for Various Radiator Pressure Drops

2016-04-05
2016-01-1578
Simulations are presented which fully couple both the aerodynamics and cooling flow for a model of a fully engineered production saloon car (Jaguar XJ) with a two-tier cooling pack. This allows for the investigation of the overall aerodynamic impact of the under-hood cooling flow, which is difficult to predict experimentally. The simulations use a 100 million-element mesh, surface wrapped and solved to convergence using a commercially available RANS solver (STARCCM+). The methodology employs representative boundary conditions, such as rotating wheels and a moving ground plane. A review is provided of the effect of cooling flows on the vehicle aerodynamics, compared to published data, which suggest cooling flow accounts for 26 drag counts (0.026 Cd). Further, a sensitivity analysis of the pressure drop curves used in the porous media model of the heat exchangers is made, allowing for an initial understanding of the effect on the overall aerodynamics.
Technical Paper

Modelling of Liquid Fuel Spray in Non-Isothermal Environments

2014-04-01
2014-01-1433
The theory of liquid fuel jet instabilities has been developed under several assumptions, which include the assumption that the jets breakup processes are isothermal. However, liquid fuels are normally injected into an elevated combustion-chamber temperature to maintain a desirable homogeneous combustible mixture - liquid vapour and air. Therefore, a new linear theory model is developed for the instability and breakup of non-isothermal liquid jets, with consideration of a spatially variation of surface tension along the liquid-gas interface. The spatial variation of surface tension is obtained through temperature-dependent surface tension and transient heat-transfer from the combusting gases to the liquid jet. The classical interface hydrodynamic breakup theory and solution of heat-transfer through semi-infinite medium are coupled through the surface tension gradient. The analytical model accounts for the non-isothermal effects on jet breakup.
Technical Paper

Reliability Case Analysis of an Autonomous Air Cooling System (AACS) for Aerospace Applications

2018-10-30
2018-01-1916
Current More Electric Aircraft (MEA) utilize Liquid Cooling Systems (LCS) for cooling on-board power electronics. In such LCS, coolant pipes around the structure of the aircraft are used to supply water glycol based coolant to sink heat from power electronics and other heat loads in the electronic bay. The extracted heat is then transferred to ram air through downstream heat exchangers. This paper presents a reliability examination of a proposed alternative Autonomous Air Cooling System (AACS) for a twin engine civil MEA case study. The proposed AACS utilizes cabin air as the coolant which is in turn supplied using the electric Environmental Control System (ECS) within the MEA. The AACS consists of electrical blowers allocated to each heat load which subsequently drive the outflow cabin air through the heat sinks of the power electronics for heat extraction. No additional heat exchanger is required after this stage in which the heated air is directly expelled overboard.
Journal Article

The Effects of Porosity and Inclination on the Pressure Drop across Porous Screens and Honeycombs Used for Heat Exchanger Simulations in Wind Tunnel Studies

2013-07-15
2012-01-2340
The simulation of heat exchanger air flow characteristics in a sub-scale wind tunnel test requires an accurate representation of the full-scale pressure drop across the element. In practice this is normally achieved using laminations of various porous materials and honeycombs on the basis of experience and ad hoc data. In view of this, a series of measurements of the pressure drop, in both the near and far field, across screens with porosity (β) in the range 0.41 ≺ β ≺ 0.76 are reported. The aim being to establish a relationship between the porosity and the pressure drop characteristics of a given material at various angles of inclination to the free-stream flow. Furthermore, the effect of screen depth was investigated using honeycombs. This data will facilitate detailed design and accurate representation of the flow characteristics at sub scale.
Technical Paper

Thermal Management Strategies for SCR After Treatment Systems

2013-09-08
2013-24-0153
While the Diesel Particulate Filter (DPF) is actually a quasi-standard equipment in the European Diesel passenger cars market, an interesting solution to fulfill NOx emission limits for the next EU 6 legislation is the application of a Selective Catalytic Reduction (SCR) system on the exhaust line, to drastically reduce NOx emissions. In this context, one of the main issues is the performance of the SCR system during cold start and warm up phases of the engine. The exhaust temperature is too low to allow thermal activation of the reactor and, consequently, to promote high conversion efficiency and significant NOx concentration reduction. This is increasingly evident the smaller the engine displacement, because of its lower exhaust system temperature (reduced gross power while producing the same net power, i.e., higher efficiency).
Technical Paper

Water Injection Applicability to Gasoline Engines: Thermodynamic Analysis

2019-04-02
2019-01-0266
The vehicle WLTP and RDE homologation test cycles are pushing the engine technology toward the implementation of different solutions aimed to the exhaust gases emission reduction. The tightening of the policy on the Auxiliary Emission Strategy (A.E.S.), including those for the engine component protection, faces the Spark Ignited (S.I.) engines with the need to replace the fuel enrichment as a means to cool down both unburnt mixture and exhaust gases to accomplish with the inlet temperature turbine (TiT) limit. Among the whole technology solutions conceived to make SI engine operating at lambda 1.0 on the whole operation map, the water injection is one of the valuable candidates. Despite the fact that the water injection has been exploited in the past, the renewed interest in it requires a deep investigation in order to outcome its potential as well as its limits.
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