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In a recent study, quantitative measurements were presented of in-cylinder spatial distributions of mixture equivalence ratio in a single-cylinder light-duty optical diesel engine, operated with a non-reactive mixture at conditions similar to an early injection low-temperature combustion mode. In the experiments a planar laser-induced fluorescence (PLIF) methodology was used to obtain local mixture equivalence ratio values based on a diesel fuel surrogate (75% n-heptane, 25% iso-octane), with a small fraction of toluene as fluorescing tracer (0.5% by mass). Significant changes in the mixture's structure and composition at the walls were observed due to increased charge motion at high swirl and injection pressure levels. This suggested a non-negligible impact on wall heat transfer and, ultimately, on efficiency and engine-out emissions.

The flow through diesel fuel injector nozzles is important because of the effects on the spray and the atomization process. Modeling this nozzle flow is complicated by the presence of cavitation inside the nozzles. This investigation uses a two-dimensional, two-phase, transient model of cavitating nozzle flow to observe the individual effects of several nozzle parameters. The injection pressure is varied, as well as several geometric parameters. Results are presented for a range of rounded inlets, from r/D of 1/40 to 1/4. Similarly, results for a range of L/D from 2 to 8 are presented. Finally, the angle of the corner is varied from 50° to 150°. An axisymmetric injector tip is also simulated in order to observe the effects of upstream geometry on the nozzle flow. The injector tip calculations show that the upstream geometry has a small influence on the nozzle flow. The results demonstrate the model's ability to predict cavitating nozzle flow in several different geometries.

An engine cycle simulation code with detailed chemical kinetics has been developed to study Homogeneous Charge Compression Ignition (HCCI) combustion with hydrogen as the fuel. In order to attain adequate combustion duration, resulting from the self-accelerating nature of the chemical reaction, fuel and temperature inhomogeneities have been brought to the calculation by considering the combustion chamber to have various temperature and fuel distributions. Calculations have been done under various conditions including both perfectly homogeneous and inhomogeneous cases, changing the degree of inhomogeneity. The results show that intake gas temperature is more dominant on ignition timing of HCCI than equivalence ratio and that there is a possibility to control HCCI by introducing appropriate temperature inhomogeneity to in-cylinder mixture.

The objective of this study was to investigate the effects of fuel viscosity and the effects of nozzle inlet configuration on the characteristics of high injection pressure sprays. Three different viscosity fuels were used to reveal the effects of viscosity on the spray characteristics. The effects of nozzle inlet configuration on spray characteristics were studied using two mini-sac six-hole nozzles with different inlet configurations. A common rail injection system was used to introduce the spray at 90 MPa injection pressure into a constant volume chamber pressurized with argon gas. The information on high pressure transient sprays was captured by a high speed movie camera synchronized with a pulsed copper vapor laser. The images were analyzed to obtain the spray characteristics which include spray tip penetration, spray cone angle at two different regions, and overall spray Sauter Mean Diameter (SMD).

A transport equation residual model incorporating refined G-equation and detailed chemical kinetics combustion models has been developed and implemented in the ERC KIVA-3V release2 code for Gasoline Direct Injection (GDI) engine simulations for better predictions of flame propagation. In the transport equation residual model a fictitious species concept is introduced to account for the residual gases in the cylinder, which have a great effect on the laminar flame speed. The residual gases include CO2, H2O and N2 remaining from the previous engine cycle or introduced using EGR. This pseudo species is described by a transport equation. The transport equation residual model differentiates between CO2 and H2O from the previous engine cycle or EGR and that which is from the combustion products of the current engine cycle.

This paper presents some experimental results of air velocity measurements near high pressure diesel sprays. The measurements were made using a moderately high pressure (90 MPa) common rail injector in a pressurized spray chamber. The chamber was operated at ambient temperature (25°C) and was pressurized with Argon to produce a chamber gas density of about 27 kg/m3, similar to densities found in a large turbocharged diesel near TDC. The gas phase was tagged using water droplets doped with Stilbene 420, with an estimated droplet size of 18 μm. The atomized water-Stilbene droplets were illuminated with the third harmonic of a pair of Nd:YAG lasers which caused the Stilbene to fluoresce at about 420 nm. To reduce the competing fluorescence from the injected fuel, the injector was fueled with Jet-A fuel. Using the two lasers, double exposures of the small droplets were recorded on film. The laser pulse lengths were about 6 ns, and typical times between pulses were 100 μs.

Airflow characteristics surrounding evaporating transient diesel sprays inside a constant volume chamber under temperatures around 1100 K were investigated using a 6-hole injector and a single-hole injector. Particle Image Velocimetry (PIV) was used to measure the gas velocities surrounding a spray plume as a function of space and time. A conical control surface surrounding the spray plume was chosen as a representative side entrainment surface. The normal velocities crossing the control surface toward the spray plume for single-hole injection sprays were higher than those of 6-hole injection sprays. The velocities tangential to the control surface toward the injector tip for the single-hole injection sprays were lower than those of 6-hole injection sprays. An abrupt increase in tangential velocities near the chamber wall suggests that the recirculation of surrounding gas was accelerated by the spray wall impingement, both for non-evaporating and evaporating sprays.

An experimental and numerical characterization has been conducted of a high-pressure common rail diesel fuel injection system. The experimental study was performed using a common rail system with the capability of producing multiple injections within a single cycle. The injector used in the experiments had a single guided multi-hole nozzle tip. The diesel sprays were injected into a pressurized chamber with optical access at ambient temperature. The gas density in the chamber was representative of the density in an HSDI diesel engine at the time of injection. Single, pilot, and multiple injection cases were studied at different rail pressures and injection durations. Images of the transient sprays were obtained with a high-speed digital camera. From these images spray tip penetration and cone angles were obtained directly. Also spray droplet sizes were derived from the images using a light extinction method (LEM).

In-cylinder thermal barrier coatings (TBCs) have the capability to reduce fuel consumption by reducing wall heat transfer and to increase exhaust enthalpy. Low thermal conductivity, low volumetric heat capacity thermal barrier coatings tend to reduce the gas-wall temperature difference, the driving potential for heat transfer from the gas to the combustion chamber surfaces. This paper presents a coupling between an analytical methodology for multi-layer coated wall surface temperature prediction with a fully calibrated production model in a commercial system-level simulation software package (GT-Power). The wall surface temperature at each time step was calculated efficiently by convolving the engine wall response function with the time-varying surface boundary condition, i. e., in-cylinder heat flux and coolant temperature. This tool allows the wall to be treated either as spatially uniform with one set of properties, or with independent head/piston/liner components.

Airflow characteristics surrounding non-evaporating transient diesel sprays were investigated using a 6-hole injector. Particle Image Velocimetry (PIV) was used to measure the gas velocities surrounding a spray plume as a function of space and time. A hydraulically actuated, electronically controlled unit injector (HEUI) system was used to supply the fuel into a pressurized constant volume chamber at room temperature. The chamber gas densities in this study were 10 kg/m3, 20 kg/m3 and 30 kg/m3. The injection pressure was 96.5 MPa. Two frequency doubled (532 nm) Nd:YAG lasers were used to create coincident laser sheets to illuminate the test section at two instances after start of injection (ASI). The double exposed images of sprays and Al2O3 seed particles were developed and velocity vectors of the gas surrounding the transient diesel sprays were obtained using a numerical autocorrelation PIV method.

The combined impacts of engine speed and fuel reactivity on energy-assisted compression-ignition (EACI) combustion using a commercial off-the-shelf (COTS) ceramic glow plug for low-load operation werexxz investigated. The COTS glow plug, used as the ignition assistant (IA), was overdriven beyond its conventional operation range. Engine speed was varied from 1200 RPM to 2100 RPM. Three fuel blends consisting of a jet-A fuel with military additives (F24) and a low cetane number alcohol-to-jet (ATJ) sustainable aviation fuel (SAF) were tested with cetane numbers (CN) of 25.9, 35.5, and 48.5. The ranges of engine speed and fuel cetane numbers studied are significantly larger than those in previous studies of EACI or glow-plug assisted combustion, and the simultaneous variation of engine speed and fuel reactivity are unique to this work. For each speed and fuel, a single-injection of fixed mass was used and the start of injection (SOI) was swept for each IA power.

Fundamental simulations using DNS type procedures were used to investigate the ignition, combustion characteristics and the lift-off trends of a spatially evolving turbulent liquid fuel jet. In particular, the spatially evolving n-Heptane spray injected in a two-dimensional rectangular domain with an engine like environment was investigated. The computational results were compared to the experimental observations from an optical engine as reported in the literature. It was found that an initial fuel rich combustion downstream of the spray tip is followed by diffusion combustion. Investigations were also made to understand the effects of injection velocity, ambient temperature and the droplet radius on the lift-off length. For each of these parameters three different values in a given range were chosen. For both injection velocity and droplet radius, an increase resulted in a near linear increase in the lift-off length.

The adaptation to changes in human operator dynamics and changes in working environment dynamics can be an important issue in designing high performance telerobotic systems. This paper describes an approach to force control in telerobotic hand systems in which model reference adaptive control techniques are used to adapt to changes in human operator and working environment dynamics. The techniques have been applied to force-reflective control of a single degree-of-freedom telerobotic gripper system at Wisconsin Center for Space Automation and Robotics (WCSAR). This adaptive gripping system is described in the paper along with results of experiments with human subjects in which the performance of the adaptive system was analysed and compared to the performance of a conventional non-adaptive system. These experiments emphasized adaptation to changes in compliance of gripped objects and adaptation to the on-set of human operator fatigue.

An experimental study was conducted using the dumping technique (total cylinder sampling) to produce cylinder mass-averaged nitric oxide histories. Data were taken using a four stroke diesel research engine employing a quiescent chamber, high pressure direct injection fuel system, and simulated turbocharging. Two fuels were used to determine fuel cetane number effects. Two loads were run, one at an equivalence ratio of 0.5 and the other at a ratio of 0.3. The engine speed was held constant at 1500 rpm. Under the turbocharged and retarded timing conditions of this study, nitric oxide was produced up to the point of about 85% mass burned. Two different models were used to simulate the engine run conditions: the phenomenological Hiroyasu spray-combustion model, and the three dimensional, U.W.-ERC modified KIVA-II computational fluid dynamic code. Both of the models predicted the correct nitric oxide trend.

The University of Wisconsin - Madison Hybrid Vehicle Team has designed, fabricated, tested and optimized a four-wheel drive, charge sustaining, split-parallel hybrid-electric crossover vehicle for entry into the 2006 Challenge X competition. This multi-year project is based on a 2005 Chevrolet Equinox platform. Trade-offs in fuel economy, greenhouse gas impact (GHGI), acceleration, component packaging and consumer acceptability were weighed to establish Wisconsin's Vehicle Technical Specifications (VTS). Wisconsin's Equinox, nicknamed the Moovada, utilizes a General Motors (GM) 110 kW 1.9 L CIDI engine coupled to GM's 6-speed F40 transmission. The rear axle is powered by a 65 kW Ballard induction motor/gearbox powered from a 44-module (317 volts nominal) Johnson Controls Inc., nickel-metal hydride hybrid battery pack. It includes a newly developed proprietary battery management algorithm which broadcasts the battery's state of charge onto the CAN network.

An investigation of several diesel injector nozzles that produced different engine emissions performance was performed. The nozzle styles used were two VCO type nozzles that were manufactured using two different techniques, and two mini-sac nozzles that provided comparison. Fired experiments were conducted on a Detroit Diesel Series 50 engine. Optical access was obtained by substituting a sapphire window for one exhaust valve. Under high speed, high load, retarded injection timing conditions, it was discovered that each nozzle produced different specific soot and NOx emissions. High-speed film images were obtained. It was discovered that the temperature and KL factor results from the 2-color optical pyrometry showed significant differences between the nozzles. The authors propose the possibility that differences in air entrainment, caused by potential differences in CD due to surface finish, may contribute to the variance in emissions performance.

Diesel exhaust particulate trap system is one of the most effective means to control diesel particulate emissions from diesel vehicles. In this paper, a recently developed diesel exhaust particulate trap system was described and experimentally studied. This system employed a wall-flow ceramic foam filter, which was made of silicon carbide or chromium oxide. And this system was equipped with a microwave heater for the purpose of filter regeneration. Engine dynamometer testing, vehicle bench testing and on-road evaluation of this system were conducted. The experiments studied on the filtration efficiency of this system, the effectiveness of filter regeneration, the power penalty of the vehicle, the ability of noise suppression of this system, and the durability of this particulate trap system. The experimental results showed that this diesel particulate trap system was effective, reliable, and durable.

This paper describes the development of the drive motor used on a newly developed electric vehicle (EV) that has been specifically designed and engineered as the world's first mass-produced EV. Producing maximum torque of 280 Nm and maximum power of 80 kW, this synchronous motor was selected as the first electrified powertrain to be named to Ward's 10 Best Engines list for 2011. In developing this motor, magnetic field simulations were conducted in the process of adopting the following in-house technologies to achieve a compact motor size, high output and high efficiency. The rotor shape has the interior permanent magnets arranged in a ▽-shaped that achieves a superior balance of torque and power. The flux barriers located on the outer periphery are designed to reduce iron loss. The V-shaped flux barriers provide both excellent mechanical strength and outstanding performance during high-speed motor operation.

The first-ever application of a hydrogen-free diamond-like carbon (H free DLC) coating to a mass-production gasoline engine reduces friction between the cylinder bore and piston by 18%. It is explained the reducing friction effect of H free DLC by oil film thickness of piston ring. When H-free DLC is applied to top ring, friction is over 10% reduced. Because low friction coating is effective in a thin oil film at a large area near top dead center (TDC). It is also found that the friction reduction effect is enhanced when low viscosity engine oil is used. DLC as a low friction coating is more effective in a thinner oil film. In this study, the adhesion strength of H-free DLC coating on piston rings is improved because of providing a smooth substrate, the new washing process and the optimized coating characteristics. Adhesion strength is verified by test results using actual parts considered to contribute to piston ring load.

Customers desire to keep the interior of their vehicles as clean as possible. A field survey was made of the types of dirt and stains found on interior trim parts as the starting point for the development of products that meet this need. The survey findings showed that soiled stains resulting from long periods of use are commonly found on seat surfaces and cloth seats also have beverage stains. Dirt stains are typically seen on plastic trim parts. An analysis of the components of soiled stains revealed the presence of higher fatty acids that tend to adhere to the urethane coating on the surface of genuine leather seat covers and to the polyester fibers of cloth seat covers. A coating technology was then developed for bringing dirt to the surface so that it can be easily removed by wiping with a wet cloth.