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Technical Paper

A Computational Investigation of the Effects of Swirl Ratio and Injection Pressure on Mixture Preparation and Wall Heat Transfer in a Light-Duty Diesel Engine

2013-04-08
2013-01-1105
In a recent study, quantitative measurements were presented of in-cylinder spatial distributions of mixture equivalence ratio in a single-cylinder light-duty optical diesel engine, operated with a non-reactive mixture at conditions similar to an early injection low-temperature combustion mode. In the experiments a planar laser-induced fluorescence (PLIF) methodology was used to obtain local mixture equivalence ratio values based on a diesel fuel surrogate (75% n-heptane, 25% iso-octane), with a small fraction of toluene as fluorescing tracer (0.5% by mass). Significant changes in the mixture's structure and composition at the walls were observed due to increased charge motion at high swirl and injection pressure levels. This suggested a non-negligible impact on wall heat transfer and, ultimately, on efficiency and engine-out emissions.
Technical Paper

A Matrix-Based Porous Tube Water and Nutrient Delivery System

1992-07-01
921390
A system was developed which provides nutrients and water to plants while maintaining good aeration at the roots and preventing water from escaping in reduced gravity. The nutrient solution is circulated through porous tubes under negative pressure and moves through the tube wall via capillary forces into the rooting matrix, establishing a non-saturated condition in the root zone. Tests using prototypes of the porous tube water and nutrient delivery system indicate that plant productivity in this system is equivalent to standard soil and solution culture growing procedures. The system has functioned successfully in short-term microgravity during parabolic flight tests and will be flown on the space shuttle. Plants are one of the components of a bioregenerative life support system required for long duration space missions.
Technical Paper

A Study on the Effects of Fuel Viscosity and Nozzle Geometry on High Injection Pressure Diesel Spray Characteristics

1997-02-24
970353
The objective of this study was to investigate the effects of fuel viscosity and the effects of nozzle inlet configuration on the characteristics of high injection pressure sprays. Three different viscosity fuels were used to reveal the effects of viscosity on the spray characteristics. The effects of nozzle inlet configuration on spray characteristics were studied using two mini-sac six-hole nozzles with different inlet configurations. A common rail injection system was used to introduce the spray at 90 MPa injection pressure into a constant volume chamber pressurized with argon gas. The information on high pressure transient sprays was captured by a high speed movie camera synchronized with a pulsed copper vapor laser. The images were analyzed to obtain the spray characteristics which include spray tip penetration, spray cone angle at two different regions, and overall spray Sauter Mean Diameter (SMD).
Journal Article

A Transport Equation Residual Model Incorporating Refined G-Equation and Detailed Chemical Kinetics Combustion Models

2008-10-06
2008-01-2391
A transport equation residual model incorporating refined G-equation and detailed chemical kinetics combustion models has been developed and implemented in the ERC KIVA-3V release2 code for Gasoline Direct Injection (GDI) engine simulations for better predictions of flame propagation. In the transport equation residual model a fictitious species concept is introduced to account for the residual gases in the cylinder, which have a great effect on the laminar flame speed. The residual gases include CO2, H2O and N2 remaining from the previous engine cycle or introduced using EGR. This pseudo species is described by a transport equation. The transport equation residual model differentiates between CO2 and H2O from the previous engine cycle or EGR and that which is from the combustion products of the current engine cycle.
Technical Paper

An Analysis on Time Scale Separation for Engine Simulations with Detailed Chemistry

2011-09-11
2011-24-0028
The simulation of combustion chemistry in internal combustion engines is challenging due to the need to include detailed reaction mechanisms to describe the engine physics. Computational times needed for coupling full chemistry to CFD simulations are still too computationally demanding, even when distributed computer systems are exploited. For these reasons the present paper proposes a time scale separation approach for the integration of the chemistry differential equations and applies it in an engine CFD code. The time scale separation is achieved through the estimation of a characteristic time for each of the species and the introduction of a sampling timestep, wherein the chemistry is subcycled during the overall integration. This allows explicit integration of the system to be carried out, and the step size is governed by tolerance requirements.
Technical Paper

Autonomous Vehicles in the Cyberspace: Accelerating Testing via Computer Simulation

2018-04-03
2018-01-1078
We present an approach in which an open-source software infrastructure is used for testing the behavior of autonomous vehicles through computer simulation. This software infrastructure is called CAVE, from Connected Autonomous Vehicle Emulator. As a software platform that allows rapid, low-cost and risk-free testing of novel designs, methods and software components, CAVE accelerates and democratizes research and development activities in the field of autonomous navigation.
Technical Paper

Characteristics of Air Flow Surrounding Non-Evaporating Transient Diesel Sprays

2000-10-16
2000-01-2789
Airflow characteristics surrounding non-evaporating transient diesel sprays were investigated using a 6-hole injector. Particle Image Velocimetry (PIV) was used to measure the gas velocities surrounding a spray plume as a function of space and time. A hydraulically actuated, electronically controlled unit injector (HEUI) system was used to supply the fuel into a pressurized constant volume chamber at room temperature. The chamber gas densities in this study were 10 kg/m3, 20 kg/m3 and 30 kg/m3. The injection pressure was 96.5 MPa. Two frequency doubled (532 nm) Nd:YAG lasers were used to create coincident laser sheets to illuminate the test section at two instances after start of injection (ASI). The double exposed images of sprays and Al2O3 seed particles were developed and velocity vectors of the gas surrounding the transient diesel sprays were obtained using a numerical autocorrelation PIV method.
Technical Paper

Compaction-Based Deformable Terrain Model as an Interface for Real-Time Vehicle Dynamics Simulations

2013-04-08
2013-01-1197
This paper discusses the development of a novel deformable terrain database and its use in a co-simulation environment with a multibody dynamics vehicle model. The implementation of the model includes a general tire-terrain traction model which is modular to allow for any type of tire model that supports the Standard Tire Interface[1] to operate on the terrain. This allows arbitrarily complex tire geometry to be used, which typically has a large impact on the mobility performance of vehicles operating on deformable terrains. However, this gain in generality comes at the cost that popular analytical pressure-sinkage terramechanics models cannot be used to find the normal pressure and shear stress of the contact patch. Pressure and shear stress are approximated by combining the contributions from tire normal forces, shear stresses and bulldozing forces due to soil rutting.
Technical Paper

Comparison Between Air-Assisted and Single-Fluid Pressure Atomizers for Direct-Injection SI Engines Via Spatial and Temporal Mass Flux Measurements

1997-02-24
970630
Two distinct atomization strategies are contrasted through the measurement of time and spatially dependent mass flux. The two systems investigated include a pressure atomizer (6.9 MPa opening pressure) and an air-assist atomizer. Both systems have potential for use in direct injection spark ignition engines. The mass flux data presented were obtained using a spray patternator that was developed to allow phased sampling of the spray. The temporal mass related history of the spray was reconstructed as volume versus time plots and interpolated mass flux contour plots. Results indicate substantial differences in the distribution of both mass and mass flux in space and time for the two injection systems. For example, the pressure atomizer at high mass delivery rates produced a spray that collapsed into a dispersed cylindrical shape while at low rates, generated a hollow cone structure.
Technical Paper

Comparison of Unburned Fuel and Aldehyde Emissions from a Methanol-Fueled Stratified Charge and Homogeneous Charge Engine

1986-10-01
861543
This paper presents the results of an experimental program in which a Texaco L-163S engine was fueled with methanol and operated in its traditional stratified charge mode and then modified to run as a homogeneous charge spark ignited engine. The primary data taken were the aldehyde and unburned fuel emissions (UBF). These data were taken using a continuous time-averaging sampling probe at the exhaust tank and at the exhaust port and with a rotary time-resolving sampling valve located at the exhaust port. The data are for two loads, 138.1 kPa (20 psi) and 207.1 kPa (30 psi) BMEP and three speeds, 1000, 1400 and 1800 rpm. The data indicate that for both the stratified charge and the homogeneous charge modes of operation formaldehyde was the only aldehyde detected in the exhaust and it primarily originated in the cylinder.
Technical Paper

Design and Construction of a High-Bandwidth Hydrostatic Dynamometer

1993-03-01
930259
A hydrostatic dynamometer capable of accurately controlling the speed and torque of an engine has been designed and constructed. The thrust of this work is not only to build a better dynamometer, it is the first step in creating a system for laboratory simulation of the actual load environment of engines and powertrains. This paper presents the design, construction, and evaluation of a hydrostatic dynamometer. The evaluation includes speed and torque limits, and bandwidth of the dynamometer. Also, the dynamometer is compared with those in common use, and the feasibility of accurately reproducing the engine or powertrain load environments are assessed. This is the first phase of a development program; future research is discussed.
Technical Paper

Detailed Diesel Exhaust Particulate Characterization and Real-Time DPF Filtration Efficiency Measurements During PM Filling Process

2007-04-16
2007-01-0320
An experimental study was performed to investigate diesel particulate filter (DPF) performance during filtration with the use of real-time measurement equipment. Three operating conditions of a single-cylinder 2.3-liter D.I. heavy-duty diesel engine were selected to generate distinct types of diesel particulate matter (PM) in terms of chemical composition, concentration, and size distribution. Four substrates, with a range of geometric and physical parameters, were studied to observe the effect on filtration characteristics. Real-time filtration performance indicators such as pressure drop and filtration efficiency were investigated using real-time PM size distribution and a mass analyzer. Types of filtration efficiency included: mass-based, number-based, and fractional (based on particle diameter). In addition, time integrated measurements were taken with a Rupprecht & Patashnick Tapered Element Oscillating Microbalance (TEOM), Teflon and quartz filters.
Technical Paper

Determination of Flame-Front Equivalence Ratio During Stratified Combustion

2003-03-03
2003-01-0069
Combustion under stratified operating conditions in a direct-injection spark-ignition engine was investigated using simultaneous planar laser-induced fluorescence imaging of the fuel distribution (via 3-pentanone doped into the fuel) and the combustion products (via OH, which occurs naturally). The simultaneous images allow direct determination of the flame front location under highly stratified conditions where the flame, or product, location is not uniquely identified by the absence of fuel. The 3-pentanone images were quantified, and an edge detection algorithm was developed and applied to the OH data to identify the flame front position. The result was the compilation of local flame-front equivalence ratio probability density functions (PDFs) for engine operating conditions at 600 and 1200 rpm and engine loads varying from equivalence ratios of 0.89 to 0.32 with an unthrottled intake. Homogeneous conditions were used to verify the integrity of the method.
Technical Paper

Development of a Third Generation Dynamic Intake Air Simulator for Single-Cylinder Test Engines

2015-04-14
2015-01-0885
This paper details the development of a new dynamic Intake Air Simulator (IAS) for use on single-cylinder test engines, where the gas dynamics are controlled to accurately simulate those on a multi-cylinder engine during transient or steady-state operation. The third generation of Intake Air Simulators (IAS3) continues a development of new technology in the Powertrain Control Research Laboratory (PCRL) that replicates the multi-cylinder engine instantaneous intake gas dynamics on the single-cylinder engine, as well as the control of other boundary conditions. This is accomplished by exactly replicating the intake runner geometry between the plenum and the engine intake valve, and dynamically controlling the instantaneous plenum pressure feeding that runner, to replicate the instantaneous multi-cylinder engine intake flow.
Technical Paper

Direct Calibration of LIF Measurements of the Oil Film Thickness Using the Capacitance Technique

1997-10-01
972859
A direct calibration has been performed on laser-induced fluorescence measurements of the oil film in a single cylinder air-cooled research engine by simultaneously measuring the minimum oil film thickness by the capacitance technique. At the minimum oil film thickness the capacitance technique provides an accurate measure of the ring-wall distance, and this value is used as a reference for the photomultiplier voltage, giving a calibration coefficient. This calibration coefficient directly accounts for the effect of temperature on the fluorescent properties of the constituents of the oil which are photoactive. The inability to accurately know the temperature of the oil has limited the utility of off-engine calibration techniques. Data are presented for the engine under motoring conditions at speeds from 800 - 2400 rpm and under varying throttle positions.
Technical Paper

Effect of Equivalence Ratio on the Particulate Emissions from a Spark-Ignited, Direct-Injected Gasoline Engine

2013-04-08
2013-01-1560
The effect of equivalence ratio on the particulate size distribution (PSD) in a spark-ignited, direct-injected (SIDI) engine was investigated. A single-cylinder, four-stroke, spark-ignited direct-injection engine fueled with certification gasoline was used for the measurements. The engine was operated with early injection during the intake stroke. Equivalence ratio was swept over the range where stable combustion was achieved. Throughout this range combustion phasing was held constant. Particle size distributions were measured as a function of equivalence ratio. The data show the sensitivity of both engine-out particle number and particle size to global equivalence ratio. As equivalence ratio was increased a larger fraction of particles were due to agglomerates with diameters ≻ 100 nm. For decreasing equivalence ratio smaller particles dominate the distribution. The total particle number and mass increased non-linearly with increasing equivalence ratio.
Technical Paper

Effects of Injection Pressure and Nozzle Geometry on D.I. Diesel Emissions and Performance

1995-02-01
950604
An emissions and performance study was performed to show the effects of injection pressure, nozzle hole inlet condition (sharp and rounded edge) and nozzle included spray angle on particulate, NOx, and BSFC. The tests were conducted on a fully instrumented single-cylinder version of the Caterpillar 3406 heavy duty engine at 75% and 25% load at 1600 RPM. The fuel system consisted of an electronically controlled, hydraulically actuated, unit injector capable of injection pressures up to 160 MPa. Particulate versus NOx trade-off curves were generated for each case by varying the injection timing. The 75% load results showed the expected decrease in particulate and flattening of the trade-off curve with increased injection pressure. However, in going from 90 to 160 MPa, the timing had to be retarded to maintain the same NOx level, and this resulted in a 1 to 2% increase in BSFC. The rounded edged nozzles were found to have an increased discharge coefficient.
Technical Paper

Effects of Injection Pressure and Nozzle Geometry on Spray SMD and D.I. Emissions

1995-10-01
952360
A study was performed to correlate the Sauter Mean Diameter (SMD), NOx and particulate emissions of a direct injection diesel engine with various injection pressures and different nozzle geometry. The spray experiments and engine emission tests were conducted in parallel using the same fuel injection system and same operating conditions. With high speed photography and digital image analysis, a light extinction technique was used to obtain the spray characteristics which included spray tip penetration length, spray angle, and overall average SMD for the entire spray. The NOx and particulate emissions were acquired by running the tests on a fully instrumented Caterpillar 3406 heavy duty engine. Experimental results showed that for higher injection pressures, a smaller SMD was observed, i.e. a finer spray was obtained. For this case, a higher NOx and lower particulate resulted.
Technical Paper

Effects of Injection Timing on Air-Fuel Mixing in a Direct-Injection Spark-Ignition Engine

1997-02-24
970625
Multidimensional modeling is used to study air-fuel mixing in a direct-injection spark-ignition engine. Emphasis is placed on the effects of the start of fuel injection on gas/spray interactions, wall wetting, fuel vaporization rate and air-fuel ratio distributions in this paper. It was found that the in-cylinder gas/spray interactions vary with fuel injection timing which directly impacts spray characteristics such as tip penetration and spray/wall impingement and air-fuel mixing. It was also found that, compared with a non-spray case, the mixture temperature at the end of the compression stroke decreases substantially in spray cases due to in-cylinder fuel vaporization. The computed trapped-mass and total heat-gain from the cylinder walls during the induction and compression processes were also shown to be increased in spray cases.
Technical Paper

Effects of Mixture Preparation Characteristics on Four-Stroke Utility Engine Emissions and Performance

1996-08-01
961738
A laboratory-based fuel mixture system capable of delivering a range of fuel/air mixtures has been used to observe the effects of differing mixture characteristics on engine combustion through measurement and analysis of incylinder pressure and exhaust emissions. Fuel air mixtures studied can be classified into four different types: 1) Completely homogeneous fuel/air mixtures, where the fuel has been vaporized and mixed with the air prior to entrance into the normal engine induction system, 2) liquid fuel that is atomized and introduced with the air to the normal engine induction system, 3) liquid fuel that is atomized, and partially prevaporized but the air/fuel charge remains stratified up to introduction to the induction system, and 4) the standard fuel metering system. All tests reported here were conducted under wide open throttle conditions. A four-stroke, spark-ignited, single-cylinder, overhead valve-type engine was used for all tests.
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