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The present work compares the tribological properties of ZnO (Zinc Oxide) nanoparticle based lubricant with ZDDP (zinc dialkyl dithiophosphate) based lubricant. The nanolubricant was prepared by mixing the nanoparticles in base oil followed by ultrasonification and ZDDP based lubricant was prepared by mixing ZDDP and stirring with base oil. Base oil used was mineral base oil. Both the lubricants were tested at three different temperatures, loads and roughness values. The test was carried out on AISI 52100 steel samples prepared by wire cutting and were grinded to three different levels of surface roughness. Friction and wear tests were performed using a reciprocating sliding tribo-tester at three different loads and temperatures. Taguchi orthogonal array was used to reduce the number of experiments. SEM, EDS and AFM analysis were carried out to study the surface wear phenomenon.

Design and simulation analysis of braking system for ATV is carried out with the assistance of Ansys and MATLAB. Heat generated increases the temperature of the disc brake at the rubbing surface resulting in thermal stresses in the components of the braking system. Static, structural, thermal, computational flow dynamics, vibrational & fatigue behavior of ventilated brake disc rotor, hub and upright are analyzed. Stainless Steel, SS-410 material configuration has been considered for disc brake rotor and results obtained are analyzed in terms of performance, longevity and efficiency. Braking efficiency and stopping distance curve are analyzed from their characteristics plot. Vibrational behavior, structural behavior, thermal behavior, performance efficiency, flow behavior of ventilated disc brake rotor can be easily depicted with respect to bump and droop during acceleration, high climb and maneuverability. Ventilated disc brake Rotor with outer diameter of 220 mm is used.

This paper summarizes the research work incorporated in the exploration of the potential of swirling in CI Engine and designing of a new mechanism, particularly at inlet, to deliver it to improve the in-cylinder air characteristics to eventually improve mixing and combustion process to improve the engine performance. The research is concentrated on the measures to be done on engine geometry so as to not only deliver advantage to any specific fuel. According to the CI combustion theory, better engine performance may be achieved with Higher Viscous Fuel by improving the in-cylinder air-fuel mixing by increasing the swirl (rotation of air view from top of the cylinder) and tumble (rotation of air view from front of the cylinder) of in-cylinder air inside the fuel-injected region. The proposed inlet component is embedded with airfoil and is suitably designed after being iterated from four steps.

Friction Stir Welding (FSW) is a widely used solid state welding process in which its heats metal to the below recrystallization temperature due to frictional force. FSW mostly avoids welding defects like hot cracking and porosity which are mainly occur in conventional welding techniques. In this process the combination of frictional force and the mechanical work provide heating the base metal to get defect free weld joints. Aluminium Alloys 2014 and 6061 are generally used in a wide range of automobile applications like Engine valves and tie rod, shipbuilding, and aerospace due to their high corrosion resistance, lightweight, and good mechanical properties. In the present work, aluminium alloys of AA6061 and AA2014 were effectively welded by friction stir welding technique. The tool rotational speed, travel speed, and tool profile are the important parameters in FSW process. High Speed Steel (HSS) tool with Hexagonal profile is used for this joining.

Epoxy carbon fiber composite materials are known for their light weight and high performance. They can be effective substitutes for commonly used materials for making drive shafts. Fiber orientation angle plays a major role in determining such a drive shaft’s responses. The responses considered in this paper are critical buckling torque, fundamental natural frequency and total deformation. A drive shaft made of epoxy carbon unidirectional prepreg is generated using ANSYS 18.0 ACP Composite Prepost. The objective of this paper is to determine an optimal configuration of fiber orientation angles for four, five and six-layered epoxy carbon drive shaft which tends to increase critical buckling torque and fundamental natural frequency while decreasing the total deformation. The optimal configuration which satisfies this objective for the three responses is identified by Minitab 17 statistical software.

In lieu of the drastic growth of the vehicle population, there is a huge consumption of fossil fuels and mineral oils for mobility. This leads to depletion in fossil fuels and mineral oils which are the by-products of petroleum. These fossil fuels can’t sustain for a long period of time because of its toxicity. In order to reduce the usage of existing mineral oil for lubrication, a source of non-edible oil from Jatropha curcus is processed as jatropha methyl ester (JME). It is holding high viscosity, density and easy blend with base oil. In this current work, the wear resistance of the lubricating oil is enhanced by the addition of nano-copper oxide particle blend with the base oil. The emission performance and tribological behavior have been experimentally tested in 98.2CC two-stroke air cooled engine. The 20% of JME blend with CuO nano particle provides better emission performance and wear characteristics than the other combination of blends.

The present study discusses the effects of engine combustion, performance and emission features of methanol-gasoline blend fired lean burn Spark Ignition (SI) engine. Performance features such as Brake Power (BP), Brake Specific Fuel Consumption (BSFC), Brake Thermal Efficiency (BTE), tail pipe emissions namely Hydrocarbon (HC), Carbon Monoxide (CO), Nitrogen Oxide (NO), Carbon di Oxide (CO2) and combustion characteristics viz. in-cylinder pressure, Heat Release Rate (HRR), Cumulative Heat Release (CHR) and variation of mean effective pressure were measured and compared with that of neat gasoline. Experiments were conducted on a modified sole cylinder four-stroke compression engine (Kirloskar TAF1) to operate as SI engine with a compression ratio of 10.5:1. A new manifold injection system and ignition system were developed by replacing the fuel injection pump and injector.

Rising energy demands, ecological deterioration and diminution of fossil fuels has necessitated the researchers to search for alternatives. With alternate fuels like Liquefied Petroleum Gas (LPG), hydrogen and alcohol based fuels, it is easier to substitute with the present engine without many alterations. Excellent chemical properties of these fuels make them favorable for lean burn operation which makes it a cost effective option to achieve goals of better fuel economy and controlled emissions. In this regard, experimental studies were carried out to examine the effects of LPG with different proportions of alcohols like ethanol and methanol (5, 10 and 20%) on the performance, emission and combustion characteristics of a single cylinder SI engine operated at a constant speed of 1500 rpm with a optimized compression ratio of 10.5:1 under full throttle opening conditions at varying equivalence ratio.

Turning is a widely used manufacturing process in mechanical machining industries, while the cost associated with this process is high due to the cost involved in changing tools or tool regrinding. All the parameters of turning, like feed rate, cutting speed, and depth of cut, substantially impact the tool wear, which subsequently reduces tool life. Cooling methods like flooding, Minimum Quantity Lubrication (MQL), etc., are incorporated to minimise these effects on the tool and workpiece interface. When using these cooling techniques, the process parameters involved play vital roles in increasing the effectiveness. This paper focuses on the effects of machining parameters on the tool and the workpiece quality. Experiments were conducted to study the impact of various input parameters of the turning process on the tool tip temperature, cutting forces, and tool wear, ultimately affecting the tool's life.

Various research regarding new types of fabrication and modifications of Aluminium alloy to improve the existing properties are going on. The wide range application of aluminium alloy is in aerospace and Automobile Industries. The demand for this material improved by mechanical properties with little to zero increment in weight. The current work is based on the fabrication of hybrid aluminium metal matrix composites with the addition of TiC (Titanium Carbide) and Al2O3 (Aluminium Oxide) reinforcement particle using stir casting technique. Three types of hybrid composite samples were prepared based on the weight percentage 5% Al2O3+0% TiC (sample-1), 8% Al2O3 + 12% TiC (sample-2), 20% Al2O3+15% TiC (sample-3). The objective of the study is to analyze the mechanical and corrosion properties of the hybrid composite with the influence of the reinforcement and varying the weight fraction of the particles.

“The purpose of this study is to explore the structural behavior of motorcycle frames that are fabricated from metals such as steel and aluminum, and that are welded together to generate beams. The components of the wheel, handlebar, and saddle are assembled together to form the chassis of the bicycle. For the purpose of determining modal characteristics such natural frequencies and mode shapes, two different analytical approaches, namely finite element analysis (FEA) and experimental modal analysis (EMA), were utilized. The framework of the chassis was design in 3D using CAD software to carry out the FEA, and after specifying the meshing type and material parameters, normal mode analysis was carried out. To contrast modal characteristics with FEA results, EMA utilized impact hammer testing with a roving accelerometer approach.

The major challenge that is faced by most of the engine manufacturers nowadays is to meet the stringent emission norms with least modification in the engine design. In achieving the emission norms simplicity of the design has to be maintained as far as possible by optimizing the available emission control techniques. This paper deals with such optimal technique with reduced cost and up gradation of the engine from CPCB I to CPCB II in minimum time with minimum design changes. This difficult task is achieved by adopting direct continuous EGR and intercooler with appropriate injection timing and optimizing the fuel injection pump in a cost effective manner. The experiment is carried out on 2.86 litre turbocharged engine giving power output 44.5 kW @1500 rpm. In order to achieve the NOx emission norms LLR FIP is used, to retard the injection timing at part loads to reduce the in-cylinder temperature.

The transportation of hot metal from blast furnaces to melting shops is carried out by molten steel transfer vehicle such as Torpedo ladle car in the steel plants. In need to design Torpedo ladle car within size limitation, capacity requirement and withstanding the impact, static, thermal shock and abrasion conditions, structural analysis is essential for validation. In this paper, stress and model analysis for upper and lower bolsters of Torpedo Ladle Car is carried out. The components are modelled in CAD and analysed using finite element method using software with the required boundary conditions. The results of structural analysis of bolster components are presented and discussed. The results shows that the deflection at the centre of upper and lower bolster was due to bending and applied load. The modal analysis predicted the natural frequencies by using block lanczos method.

The present study was carried out to analyze the catalytic action of K2O-Al2O3 in NOx Storage and Reduction (NSR) monolith catalyst and Fe2O3-TiO2 in Selective Catalytic Reduction (SCR) monolith catalyst. The core objective of this investigation is to determine the maximum percentage of Oxides of Nitrogen (NOx) reduction in NSR and NSR-SCR combined system with respect to engine exhaust gas temperature and compares the results with the results of the conventional mode of operation. To accomplish this task monolith ceramic bricks were coated with K2O-Al2O3 (NSR) and Fe2O3-TiO2 (SCR) catalyst and were placed in different configurations inside the catalytic chamber. Several trials were attempted to get the optimal operating temperature that has a maximum NOx removal efficiency when successively connecting a single NSR catalyst and the combined NSR-SCR double bed catalyst. Single NSR monolith at 320 °C, showed the best NOx conversion rate of 74%.

The surface properties have a vital role in the overall performance of the parts like brake shoe pad and other frame system. The mechanical and residual stress measurements of aluminium alloy 5083 were investigated on friction stir processed plates using the reinforcements of chromium oxide (Cr2O3) and titanium dioxide (TiO2) separately as well as combination of these powders. A comparative study was made to analyze the effects of reinforcements, tool type (cylindrical and threaded), parameters and the volume fraction of the reinforcements. The mechanical properties such as surface hardness and residual stress of the friction stir processed specimens were investigated. The experimental results shows that there was a significant increase in surface hardness (118 HRC) as well as a decrease in residual stress compare to the base metal. This study also reveals that the threaded tool with a reinforcement of Cr2O3 and TiO2 reflected better mechanical properties than the cylindrical tool.

An “APU” (Auxiliary Power Unit) is a small gas turbine engine to provide supplementary power to an aircraft and is located at the tails of larger jets. APU generators provide auxiliary electrical power for running aircraft systems on the ground. Applications include powering environmental systems for pre-cooling or preheating the cabin, and providing power for crew functions such as preflight, cabin cleanup, and galley (kitchen) operation and long-haul airliners must be started using pneumatic power of APU compressor. The Honeywell 131-9A gas turbine APU has 440 kW shaft power and 90 kW electric generator consuming 120 kg fuel/hour. Hybrid power systems based on fuel cells are promising technology for the forthcoming power generation market. A solid oxide fuel cell (SOFC) is the perfect candidate for utilizing waste heat recovery. This case deals with waste heat recovery from fuel cell exhaust using Brayton cycle as bottoming cycle for additional power production.

Vehicles consume energy and release harmful emissions throughout their life period from the manufacturing stage of raw materials to the vehicle scrapyard. The current Green-House Gas (GHG) emissions from diesel and petrol vehicles are reported to be 164 g CO2/km and 156 g CO2/km respectively. Thus, enormous research studies are been carried out for low-carbon alternative fuel-powered vehicles to reduce the overall GHG emissions. Numerous research on hydrogen as a transportation fuel has demonstrated the potential of reduced vehicular emissions compared to conventional fuels. Life cycle assessment (LCA) is a comprehensive methodology used for estimating the overall environmental impact of vehicles. In this present work, a comparative LCA is conducted between Compressed Natural gas (CNG) powered vehicles and H-CNG powered vehicles. The effect of the two alternative vehicles is assessed from various points in their lifetime using the GREET model software.

Inconel 825 is nickel (Ni)-iron (Fe)-chromium (Cr) alloy with additions of copper (Cu), molybdenum (Mo), and titanium (Ti). The alloy has excellent resistance to corrosion and is often the most cost-effective alloy in sulphuric acid piping vessels and chemical process equipment. No attempt of applying MQL with three nanofluids was reported conferring to the works accessed. The present study is focused on evaluating the effect of the addition of three nanoparticles (CuO, Al2O3, and CNT) in vegetable oil applied by MQL mode during turning of Inconel 825 with coated carbide tool. Cutting force, surface roughness, and tool wear are evaluated. The results showed that the addition of nCNT substantially improved the machining performance and smaller flank the tool edge, while the adhesion and abrasion are observed as wear mechanism and better results are obtained at 0.5% of nCNT+ vegetable oil to produce the lowest values.

Biodiesel, which is made from the methyl ester of vegetable oils, is becoming more and more popular as an alternative fuel for compression ignition engines because it is good for the environment and can be used as a replacement fuel without making major changes to the engine. Biodiesel offers several key advantages, including its ready availability, environment friendly and its ability to contribute to lower carbondioxide levels in the atmosphere. An exhaust gas recirculation (EGR)-equipped Kirloskar compression ignition engine is used in this research to examine the influence of micro-explosions on the reduction of nitrogen oxides and smoke. The fuel chosen is Karanji oil methyl ester. The experiment involved varying the exhaust gas quantity in increments of 5%, ranging from 5% to 15%, as exhaust gas recirculation (EGR) is recognized as an effective technique for reducing NOx emissions. Similarly, the study also adjusted the water content, ranging from 5% to 15% in 5% increments.