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Journal Article

A Hydrogen Direct Injection Engine Concept that Exceeds U.S. DOE Light-Duty Efficiency Targets

2012-04-16
2012-01-0653
Striving for sustainable transportation solutions, hydrogen is often identified as a promising energy carrier and internal combustion engines are seen as a cost effective consumer of hydrogen to facilitate the development of a large-scale hydrogen infrastructure. Driven by efficiency and emissions targets defined by the U.S. Department of Energy, a research team at Argonne National Laboratory has worked on optimizing a spark-ignited direct injection engine for hydrogen. Using direct injection improves volumetric efficiency and provides the opportunity to properly stratify the fuel-air mixture in-cylinder. Collaborative 3D-CFD and experimental efforts have focused on optimizing the mixture stratification and have demonstrated the potential for high engine efficiency with low NOx emissions. Performance of the hydrogen engine is evaluated in this paper over a speed range from 1000 to 3000 RPM and a load range from 1.7 to 14.3 bar BMEP.
Journal Article

A Linkage Based Solution Approach for Determining 6 Axis Serial Robotic Travel Path Feasibility

2016-04-05
2016-01-0336
When performing trajectory planning for robotic applications, there are many aspects to consider, such as the reach conditions, joint and end-effector velocities, accelerations and jerk conditions, etc. The reach conditions are dependent on the end-effector orientations and the robot kinematic structure. The reach condition feasibility is the first consideration to be addressed prior to optimizing a solution. The ‘functional’ work space or work window represents a region of feasible reach conditions, and is a sub-set of the work envelope. It is not intuitive to define. Consequently, 2D solution approaches are proposed. The 3D travel paths are decomposed to a 2D representation via radial projections. Forward kinematic representations are employed to define a 2D boundary curve for each desired end effector orientation.
Technical Paper

Aging Simulation of Electric Vehicle Battery Cell Using Experimental Data

2021-04-06
2021-01-0763
The adoption of lithium-ion batteries in vehicle electrification is fast growing due to high power and energy demand on hybrid and electric vehicles. However, the battery overall performance changes with time through the vehicle life. This paper investigates the electric vehicle battery cell aging under different usages. Battery cell experimental data including open circuit voltage and internal resistance is utilized to build a typical electric vehicle model in the AVL-Cruise platform. Four driving cycles (WLTP, UDDS, HWFET, and US06) with different ambient temperatures are simulated to acquire the battery cell terminal currents. These battery cell terminal current data are inputs to the MATLAB/Simulink battery aging model. Simulation results show that battery degrades quickly in high ambient temperatures. After 15,000 hours usage in 50 degrees Celsius ambient temperature, the usable cell capacity is reduced up to 25%.
Technical Paper

An Experimental Investigation on Aldehyde and Methane Emissions from Hydrous Ethanol and Gasoline Fueled SI Engine

2020-09-15
2020-01-2047
Use of ethanol as gasoline replacement can contribute to the reduction of nitrogen oxide (NOx) and carbon oxide (CO) emissions. Depending on ethanol production, significant reduction of greenhouse-gas emissions is possible. Concentration of certain species, such as unburned ethanol and acetaldehyde in the engine-out emissions are known to rise when ratio of ethanol to gasoline increases in the fuel. This research explores on hydrous ethanol fueled port-fuel injection (PFI) spark ignition (SI) engine emissions that contribute to photochemical formation of ozone, or so-called ozone precursors and the precursor of peroxyacetyl nitrates (PANs). The results are compared to engine operation on gasoline. Concentration obtained by FTIR gas analyzer, and mass-specific emissions of formaldehyde (HCHO), acetaldehyde (MeCHO) and methane (CH4) under two engine speed, four load and two spark advance settings are analyzed and presented.
Technical Paper

An Experimental and Computational Investigation of Water Condensation inside the Tubes of an Automotive Compact Charge Air Cooler

2016-04-05
2016-01-0224
To address the need of increasing fuel economy requirements, automotive Original Equipment Manufacturers (OEMs) are increasing the number of turbocharged engines in their powertrain line-ups. The turbine-driven technology uses a forced induction device, which increases engine performance by increasing the density of the air charge being drawn into the cylinder. Denser air allows more fuel to be introduced into the combustion chamber, thus increasing engine performance. During the inlet air compression process, the air is heated to temperatures that can result in pre-ignition resulting and reduced engine functionality. The introduction of the charge air cooler (CAC) is therefore, necessary to extract heat created during the compression process. The present research describes the physics and develops the optimized simulation method that defines the process and gives insight into the development of CACs.
Technical Paper

An Overview of ARES Research

2011-01-19
2011-26-0085
With an intention to improve the performance of reciprocating engines used for distributed generation US-Dept. of Energy has launched ARES program. Under this program, the performance targets for these natural gas-fuelled stationary engines are ≻ 50% efficiency and NOx emissions ≺ 0.1 g/bhp-hr by 2013. This paper presents two technologies developed under this program. Lean-burn operation is very popular with engine manufacturers as it offers simultaneous low-NOx emissions and high engine efficiencies, while not requiring the use of any aftertreatment devices. Though engines operating on lean-burn operation are capable of better performance, they are currently limited by the inability to sustain reliable ignition under lean conditions. Addressing such an issue, research has evaluated the use of laser ignition as an alternative to the conventional Capacitance Discharge Ignition (CDI).
Technical Paper

Analysis of Vehicle Performance at the FutureTruck 2002 Competition

2003-03-03
2003-01-1255
In June of 2002, 15 universities participated in the third year of FutureTruck, an advanced vehicle competition sponsored by the U.S. Department of Energy and Ford Motor Company. Using advanced technologies, teams strived to improve vehicle energy efficiency by at least 25%, reduce tailpipe emissions to ULEV levels, and lower greenhouse gas impact of a 2002 Ford Explorer. The competition vehicles were tested for dynamic performance and emissions and were judged in static events to evaluate the design and features of the vehicle. The dynamic events include braking, acceleration, handling, and fuel economy, while the dynamometer testing provided data for both the emissions event and the greenhouse gas event. The vehicles were scored for their performance in each event relative to each other; those scores were summed to determine the winner of the competition. The competition structure included different available fuels and encouraged the use of hybrid electric drivetrains.
Technical Paper

Analyzing the Uncertainty in the Fuel Economy Prediction for the EPA MOVES Binning Methodology

2007-04-16
2007-01-0280
Developed by the U.S. Environmental Protection Agency (EPA), the Multi-scale mOtor Vehicle Emission Simulator (MOVES) is used to estimate inventories and projections through 2050 at the county or national level for energy consumption, nitrous oxide (N2O), and methane (CH4) from highway vehicles. To simulate a large number of vehicles and fleets on numerous driving cycles, EPA developed a binning technique characterizing the energy rate for varying Vehicle Specific Power (VSP) under predefined vehicle speed ranges. The methodology is based upon the assumption that the vehicle behaves the same way for a predefined vehicle speed and power demand. While this has been validated for conventional vehicles, it has not been for advanced vehicle powertrains, including hybrid electric vehicles (HEVs) where the engine can be ON or OFF depending upon the battery State-of-Charge (SOC).
Technical Paper

Application of CFD Modeling in Combustion Bowl Assessment of Diesel Engines Using DoE Methodology

2006-10-16
2006-01-3330
The current paper describes a methodology for combustion bowl assessment for diesel engines. The methodology is based on the application of Computational Fluid Dynamics (CFD) following a Design of Experiments (DoE) procedure. In this work the 3D CFD simulation was performed by the commercial CFD code AVL-FIRE for different combustion bowls from intake valve closing (IVC) to exhaust valve opening (EVO). The initial conditions (at IVC) and boundary conditions were obtained from 1D simulation. Since the work was concentrated on the spray injection, mixing, combustion as well as bowl aerodynamics only a sector mesh was employed for the calculations. A DoE procedure was also used for this simulation work in order to minimize the number of simulation runs and at the same time maintaining the accuracy required assessing the influences of different bowl geometry, spray and intake air motion parameters.
Technical Paper

Automated Vehicle Perception Sensor Evaluation in Real-World Weather Conditions

2023-04-11
2023-01-0056
Perception in adverse weather conditions is one of the most prominent challenges for automated driving features. The sensors used for mid-to-long range perception most impacted by weather (i.e., camera and LiDAR) are susceptible to data degradation, causing potential system failures. This research series aims to better understand sensor data degradation characteristics in real-world, dynamic environmental conditions, focusing on adverse weather. To achieve this, a dataset containing LiDAR (Velodyne VLP-16) and camera (Mako G-507) data was gathered under static scenarios using a single vehicle target to quantify the sensor detection performance. The relative position between the sensors and the target vehicle varied longitudinally and laterally. The longitudinal position was varied from 10m to 175m at 25m increments and the lateral position was adjusted by moving the sensor set angle between 0 degrees (left position), 4.5 degrees (center position), and 9 degrees (right position).
Technical Paper

Biomechanical Investigation of Thoracolumbar Spine Fractures in Indianapolis-type Racing Car Drivers during Frontal Impacts

2006-12-05
2006-01-3633
The purpose of this study is to provide an understanding of driver kinematics, injury mechanisms and spinal loads causing thoracolumbar spinal fractures in Indianapolis-type racing car drivers. Crash reports from 1996 to 2006, showed a total of forty spine fracture incidents with the thoracolumbar region being the most frequently injured (n=15). Seven of the thoracolumbar fracture cases occurred in the frontal direction and were a higher injury severity as compared to rear impact cases. The present study focuses on thoracolumbar spine fractures in Indianapolis-type racing car drivers during frontal impacts and was performed using driver medical records, crash reports, video, still photographic images, chassis accelerations from on-board data recorders and the analysis tool MADYMO to simulate crashes. A 50th percentile, male, Hybrid III dummy model was used to represent the driver.
Technical Paper

Blend Ratio Optimization of Fuels Containing Gasoline Blendstock, Ethanol, and Higher Alcohols (C3-C6): Part I - Methodology and Scenario Definition

2013-04-08
2013-01-1144
The U.S. Renewable Fuel Standard (RFS2) requires an increase in the use of advanced biofuels up to 36 billion gallons by 2022. Longer chain alcohols, in addition to cellulosic ethanol and synthetic biofuels, could be used to meet this demand while adhering to the RFS2 corn-based ethanol limitation. Higher carbon number alcohols can be utilized to improve the energy content, knock resistance, and/or petroleum displacement of gasoline-alcohol blends compared to traditional ethanol blends such as E10 while maintaining desired and regulated fuel properties. Part I of this paper focuses on the development of scenarios by which to compare higher alcohol fuel blends to traditional ethanol blends. It also details the implementation of fuel property prediction methods adapted from literature. Possible combinations of eight alcohols mixed with a gasoline blendstock were calculated and the properties of the theoretical fuel blends were predicted.
Technical Paper

Comparing the Performance of SunDiesel™ and Conventional Diesel in a Light-Duty Vehicle and Heavy-Duty Engine

2005-10-24
2005-01-3776
SunDiesel fuel is a biomass-to-liquid (BTL) fuel that may have certain attributes different from conventional diesel. In this investigation, 100% SunDiesel was tested both in a Mercedes A-Class (MY1999) diesel vehicle and a single-cylinder heavy-duty compression-ignition direct-injection engine. The SunDiesel's emissions and fuel consumption were significantly better than conventional diesel fuel, especially in nitrogen oxides (NOx) reduction. In the vehicle U.S. Environmental Protection Agency (EPA), Federal Test Procedure 75 (FTP-75), and New European Drive Cycle (NEDC) tests, the carbon dioxide emissions on a mile basis (g/mile) from SunDiesel fuel were almost 10% lower than the conventional diesel fuel. Similarly, in the single-cylinder engine steady-state tests, the reductions in brake specific NOx, carbon monoxide (CO), and particulate matter (PM) are equally significant. Combustion analysis, though not conclusive, indicates that there are differences deserving further research.
Technical Paper

Comparison of RCCI Operation with and without EGR over the Full Operating Map of a Heavy-Duty Diesel Engine

2016-04-05
2016-01-0794
Dual-fuel combustion using port-injection of low reactivity fuel combined with direct injection of a higher reactivity fuel, otherwise known as Reactivity Controlled Compression Ignition (RCCI), has been shown as a method to achieve high efficiency combustion with moderate peak pressure rise rates, low engine-out soot and NOx emissions. A key requirement for extending to high-load operation is reduce the reactivity of the premixed charge prior to the diesel injection. One way to accomplish this is to use a very low reactivity fuel such as natural gas. In this work, experimental testing was conducted on a 13L multi-cylinder heavy-duty diesel engine modified to operate using RCCI combustion with port injection of natural gas and direct injection of diesel fuel. Natural gas/diesel RCCI engine operation is compared over the EPA Heavy-Duty 13 mode supplemental emissions test with and without EGR.
Technical Paper

Comprehensive Thermal Modeling and Analysis of a 2019 Nissan Leaf Plus for Enhanced Battery Electric Vehicle Performance

2024-04-09
2024-01-2403
With the increasing demand for Battery Electric Vehicles (BEVs) capable of extended mileage, optimizing their efficiency has become paramount for manufacturers. However, the challenge lies in balancing the need for climate control within the cabin and precise thermal regulation of the battery, which can significantly reduce a vehicle's driving range, often leading to energy consumption exceeding 50% under severe weather conditions. To address these critical concerns, this study embarks on a comprehensive exploration of the impact of weather conditions on energy consumption and range for the 2019 Nissan Leaf Plus. The primary objective of this research is to enhance the understanding of thermal management for BEVs by introducing a sophisticated thermal management system model, along with detailed thermal models for both the battery and the cabin.
Technical Paper

Continuously Variable Transmission Modifications and Control for a Diesel Hybrid Electric Powertrain

2004-08-23
2004-40-0057
The Center for Transportation Research (CTR) Vehicle Systems team modified a Nissan CK-2 Continuously Variable Transmission (CVT) for a diesel hybrid powertrain application. Mechanical and electrical modifications were made to the CVT, both internal and external to the transmission. The goal of this experiment was to investigate and demonstrate the potential of CVT for diesel engines hybrid electric vehicles (HEVs) in fuel economy and emissions. The test set-up consisted of a diesel engine coupled to an electric motor driving a Continuously Variable Transmission (CVT). This hybrid drive is connected to a dynamometer and a DC electrical power source creating a vehicle context by combining advanced computer models and emulation techniques. The experiment focuses on the impact particular transmission control strategies have on measured fuel economy and emissions specifically, nitrogen oxides (NOx) and particulate matter (PM).
Technical Paper

Critical Factors in the Development of Well-To-Wheel Analyses of Alternative Fuel and Advanced Powertrain Heavy-Duty Vehicles

2016-04-05
2016-01-1284
A heavy-duty vehicle (HDV) module of the Greenhouse gases, Regulated Emissions, and Energy use in Transportation (GREETTM) model has been developed at Argonne National Laboratory. The fuel-cycle GREET model has been published extensively and contains data on fuel-cycles and vehicle operation of light-duty vehicles. The addition of the HDV module to the GREET model allows for well-to-wheel (WTW) analyses of heavy-duty advanced technology and alternative fuel vehicles (AFVs), which has been lacking in the literature. WTW analyses of HDVs becomes increasingly important to understand the fuel consumption and greenhouse gas (GHG) emissions impacts of newly enacted and future HDV regulations from the Environmental Protection Agency and the Department of Transportation’s National Highway Traffic Safety Administration.
Journal Article

Development of Dual-Fuel Low Temperature Combustion Strategy in a Multi-Cylinder Heavy-Duty Compression Ignition Engine Using Conventional and Alternative Fuels

2013-09-24
2013-01-2422
Low temperature combustion through in-cylinder blending of fuels with different reactivity offers the potential to improve engine efficiency while yielding low engine-out NOx and soot emissions. A Navistar MaxxForce 13 heavy-duty compression ignition engine was modified to run with two separate fuel systems, aiming to utilize fuel reactivity to demonstrate a technical path towards high engine efficiency. The dual-fuel engine has a geometric compression ratio of 14 and uses sequential, multi-port-injection of a low reactivity fuel in combination with in-cylinder direct injection of diesel. Through control of in-cylinder charge reactivity and reactivity stratification, the engine combustion process can be tailored towards high efficiency and low engine-out emissions. Engine testing was conducted at 1200 rpm over a load sweep.
Technical Paper

Development of a Multiple Injection Strategy for Heated Gasoline Compression Ignition (HGCI)

2023-04-11
2023-01-0277
A multiple-injection combustion strategy has been developed for heated gasoline direct injection compression ignition (HGCI). Gasoline was injected into a 0.4L single cylinder engine at a fuel pressure of 300bar. Fuel temperature was increased from 25degC to a temperature of 280degC by means of electric injector heater. This approach has the potential of improving fuel efficiency, reducing harmful CO and UHC as well as particulate emissions, and reducing pressure rise rates. Moreover, the approach has the potential of reducing fuel system cost compared to high pressure (>500bar) gasoline direct injection fuel systems available in the market for GDI SI engines that are used to reduce particulate matter. In this study, a multiple injection strategy was developed using electric heating of the fuel prior to direct fuel injection at engine speed of 1500rpm and load of 12.3bar IMEP.
Technical Paper

Diesel Exhaust Emissions Control for Light Duty Vehicles

2003-03-03
2003-01-0041
The objective of this paper is to present the results of diesel exhaust aftertreatment testing and analysis done under the FreedomCAR program. Nitrogen Oxides (NOx) adsorber technology was selected based on a previous investigation of various NOx aftertreatment technologies including non-thermal plasma, NOx adsorber and active lean NOx. Particulate Matter (PM) emissions were addressed by developing a catalyzed particulate filter. After various iterations of the catalyst formulation, the aftertreatment components were integrated and optimized for a light duty vehicle application. This compact exhaust aftertreatment system is dual leg and consists of a sulfur trap, NOx adsorbers, and catalyzed particulate filters (CPF). During regeneration, supplementary ARCO ECD low-sulfur diesel fuel is injected upstream of the adsorber and CPF in the exhaust. Steady state and transient emission test results with and without the exhaust aftertreatment system (EAS) are presented.
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