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Technical Paper

A Layered Active Balance System for Lithium-ion Power Battery Based on Auxiliary Power

2022-08-30
2022-01-1132
In this paper, a high-efficiency and low-cost lithium-ion battery pack active balance system is designed. It adopts a distributed structure and consists of three parts: auxiliary power module, one-way isolated DC/DC conversion module, and a battery group. The battery single cells in the battery pack are layered and divided into m battery groups in total, and each battery group is composed of n battery single cells. Each battery group is connected to an isolated DC/DC conversion module, and all the conversion modules are connected in parallel with the auxiliary power. Taking the SOC average value of the all-single cells in one battery group as the balancing variable, the auxiliary power is controlled to charge the battery group with the lower SOC average value, so that the difference of the SOC average value of all battery groups is within the set threshold range, so as to realize the active balance of each battery group.
Technical Paper

A Method of Battery State of Health Prediction based on AR-Particle Filter

2016-04-05
2016-01-1212
Lithium-ion battery plays a key role in electric vehicles, which is critical to the system availability. One of the most important aspects in battery managements systems(BMS) in electric vehicles is the stage of health(SOH) estimation. The state of health (SOH) estimation is very critical to battery management system to ensure the safety and reliability of EV battery operation. The classical approach of current integration(coulomb counting) can't get the accurate values because of accumulative error. In order to provide timely maintenance and replacements of electric vehicles, several estimation approaches have been proposed to develop a reliable and accurate battery state of health estimation. A common drawback of previous algorithm is that the computation quantity is huge and not quite accurate, that is updated partially in this study.
Journal Article

A Novel Indirect Health Indicator Extraction Based on Charging Data for Lithium-Ion Batteries Remaining Useful Life Prognostics

2017-06-17
2017-01-9078
In order to solve the environmental pollution and energy crisis, Electric Vehicles (EVs) have been developed rapidly. Lithium-ion (Li-ion) battery is the key power supply equipment for EVs, and the scientific and accurate prediction of its Remaining Useful Life (RUL) has become a hot topic in the field of new energy research. The internal resistance and capacity are often used to characterize the Li-ion battery State of Health (SOH) from which RUL is obtained. However, in practical applications, it is difficult to obtain internal resistance and capacity information by using the non-intrusive measurement method. Therefore, it is necessary to extract the measurable parameters to characterize the degradation of Li-ion battery. At present, the methods of extracting health indicators based on measurable parameters have gained preliminary results, but most of them are derived from the Li-ion battery discharging data.
Technical Paper

A Strategy to Recycle the Braking Energy of HEV with EMB

2014-09-28
2014-01-2542
Recovering the braking energy and reusing it can significantly improve the fuel economy of hybrid electric vehicles (HEVs).The battery ability of recovering electricity limits the improvement of the regenerative braking performance. As one way to solve this problem, the technology of brake-by-wire can be adopted in the HEVs to use the recovery dynamically. The use of high-power electrical equipment, such as electromechanical brake (EMB), is working in the form of brake-by-wire. Due to the nature of EMB, there exists an obvious coupling relationship between the energy flow and brake force distribution. In this paper, a brake force distribution controller is proposed in HEV with EMB, which can maximize braking energy recovery, compared with the conventional distribution control without EMB. Meanwhile, an energy flow strategy working with the distribution controller is designed, which is less limited to the performance of the battery.
Technical Paper

Adaptive Hybrid Thermostat Control Strategy for Series Hybrid Electric Vehicles

2021-12-31
2021-01-7024
For series hybrid electric vehicles (SHEV), rule-based strategies are realistic and powerful in real-time applications. However, the previous rule-based strategy cannot strike a balance between the best fuel economy and the best battery performance while maintaining the advantages of real-time applications. In order to obtain higher efficiency and reduce battery consumption, we have developed an adaptive hybrid thermostat strategy. On the basis of maintaining the load leveling of the thermostat strategy, the threshold-changing mechanism is added to realize the adaptive adjustment of the engine starting power under different SOC conditions, so as to achieve the goal of prolonging the battery life. In addition, the more fuel-efficient emergency handling rules designed to further reduce comprehensive fuel consumption.
Technical Paper

Application of Wavelet Analysis in Truck Cab Vibration Signal Processing

2012-09-24
2012-01-2011
The basic principle of wavelet transform is presented and the method of wavelet theory is used in vibration signal analysis of vehicle in this paper. The vibration signals which generated in the locations such as cab floor, engine, transmission, band spring and frame under the usual work condition are measured by the vibration test system. The vibration signals are decomposed with the principle of wavelet decomposition at level six, and eigenvectors of signal energy are gained. According to the correlation coefficient of eigenvectors of signal energy distribution, two signals correlativity is determined. It could be an effective method that identificate the main vibration source.
Technical Paper

Automatic Optimization Method for FSAE Racing Car Aerodynamic Kit Based on the Integration of CAD and CAE

2024-04-09
2024-01-2079
In the process of designing the aerodynamic kit for Formula SAE racing cars, there is a lot of repetitive work and low efficiency in optimizing parameters such as wing angle of attack and chord length. Moreover, the optimization of these parameters in past designs heavily relied on design experience and it's difficult to achieve the optimal solution through theoretical calculations. By establishing a parametric model in CAD software and integrating it with CFD software, we can automatically modify model parameters, run a large number of simulations, and analyze the simulation results using statistical methods. After multiple iterations, we achieve fully automatic parameter optimization and obtain higher negative lift. At the same time, the simulation process is optimized, and simulations are run based on GPUs, resulting in a significant increase in simulation speed compared to the original.
Technical Paper

Automatic Parking Control Algorithms and Simulation Research Based on Fuzzy Controller

2020-04-14
2020-01-0135
With the increase of car ownership and the complex and crowded parking environment, it is difficult for drivers to complete the parking operation quickly and accurately, which may cause traffic accidents such as vehicle collisions and road jams because of poor parking skills. The emergence of an automatic parking system can help drivers park safely and reduce the occurrence of safety accidents. In this paper, the neural network identifier on the control method of an adaptive integral derivative of a neural network is proposed for an automatic parallel parking system with front-wheel steering is studied by using MATLAB/Simulink environment, and the simulation is carried out. Firstly, according to vehicle parameters and obstacle avoidance constraints, the minimum parking space, and parking starting position are calculated. Meanwhile, the path planning of parallel parking spaces is carried out by quintic polynomial.
Technical Paper

Battery Thermal Management System Using Water as a Phase Change Material

2017-10-08
2017-01-2454
In these years, the advantages of using phase change material (PCM) in the thermal management of electric power battery has been wide spread. Because of the thermal conductivity of most phase change material (eg.wax) is low, many researchers choose to add high conductivity materials (such as black lead). However, the solid-liquid change material has large mass, poor flow-ability and corrosively. Therefore, it still stays on experiential stage. In this paper, the Thermal characteristics of power battery firstly be invested and the requirements of thermal management system also be discussed. Then a new PCM thermal management has been designed which uses pure water as liquid phase change material, adopts PCM with a reflux device for thermal management.
Technical Paper

Big-Data Based Online State of Charge Estimation and Energy Consumption Prediction for Electric Vehicles

2016-04-05
2016-01-1200
Whether the available energy of the on-board battery pack is enough for the driver’s next trip is a major contributor in slowing the growth rate of Electric Vehicles (EVs). What’s more, the actual capacity of the battery pack depend on so many factors that a real-time estimation of the state of charge of the battery pack is often difficult. We proposed a big-data based algorithm to build a battery pack dynamic model for the online state of charge estimation and a stochastic model for the energy consumption prediction. And the good performance of sensors, high-bandwidth communication systems and cloud servers make it convenient to measure and collect the related data, which are grouped into three categories: standard, historical and real-time data. First a resistance-capacitance ( RC )-equivalent circuit is taken consideration to simplify the battery dynamics.
Technical Paper

Decision Making and Trajectory Planning of Intelligent Vehicle’ s Lane-Changing Behavior on Highways under Multi-Objective Constrains

2020-04-14
2020-01-0124
Discretionary lane changing is commonly seen in highway driving. Intelligent vehicles are expected to change lanes discretionarily for better driving experience and higher traffic efficiency. This study proposed to optimize the decision-making and trajectory-planning process so that intelligent vehicles made lane changes not only with driving safety taken into account, but also with the goal to improve driving comfort as well as to meet the driver’ s expectation. The mechanism of how various factors contribute to the driver’s intention to change lanes was studied by carrying out a series of driving simulation experiments, and a Lane-Changing Intention Generation (LCIG) model based on Bi-directional Long Short-Term Memory (Bi-LSTM) was proposed.
Technical Paper

Downhill Safety Assistant Driving System for Battery Electric Vehicles on Mountain Roads

2019-09-15
2019-01-2129
When driving in mountainous areas, vehicles often encounter downhill conditions. To ensure safe driving, it is necessary to control the speed of vehicles. For internal combustion engine vehicles, auxiliary brake such as engine brake can be used to alleviate the thermal load caused by the continuous braking of the friction brake. For battery electric vehicles (BEVs), regenerative braking can be used as auxiliary braking to improve brake safety. And through regenerative braking, energy can be partly converted into electrical energy and stored in accumulators (such as power batteries and supercapacitors), thus extending the mileage. However, the driver's line of sight in the mountains is limited, resulting in a certain degree of blindness in driving, so it is impossible to fully guarantee the safety and energy saving of downhill driving.
Technical Paper

Driving Force Coordinated Control of Separated Axle Hybrid Electric Dump Truck

2017-10-08
2017-01-2462
Due to the increase of mining production and rising labor costs, manufacturers of construction and mining equipment are engaged in developing large tonnage mining truck with good dynamic performance and high transport efficiency. This paper focuses on the improvement of the dynamic performance of a 52t off-highway dump truck. According to the characteristics of its operating cycle, electric auxiliary drive system is installed in the front axle aiming at improving the utilization rate of ground adhesion. The new all-wheel drive hybrid electric system makes it possible for dump truck transports at a higher velocity. Both the conventional dump truck model and the new all-wheel drive hybrid truck model are built based on the AVL-Cruise platform. Meanwhile, under the premise of enough dynamic performance, fuel consumption can be minimized by collaborative optimization in Isight.
Technical Paper

Evaluation Index System and Empire Analysis of Drivability for Passenger Car Powertrain

2021-04-06
2021-01-0710
In order to improve the driving experience of drivers and the efficiency of vehicle development, a method of objective drivability for passenger car powertrain is proposed, which is based on prior knowledge, principal component analysis (PCA) and SMART principle. First, drivability parameters of powertrain for passenger cars are determined according to working principle of powertrain, including engine torque, engine speed, gearbox position, accelerate pedal, brake pedal, steering wheel angle, longitudinal acceleration and lateral acceleration, etc. The drivability quantitative index system is designed based on field test data, prior knowledge and SMART principles. Then, D-S evidence theory and sliding window method are applied to identify objective drivability evaluation conditions of powertrain for passenger cars, including static gearshift conditions, starting conditions, creep conditions, tip-in, tip out, upshift conditions, acceleration, downshift conditions and de-acceleration.
Technical Paper

Evaluation of Objective Drivability for Passenger Cars Based on Hierarchical Mixture Model: A Case Study of Downshift Condition

2021-04-06
2021-01-0716
In order to solve the problems of insufficient accuracy for theoretical models and data-driven models for objective drivability evaluation requiring a large amount of data, an objective drivability evaluation method based on a hierarchical mixture model is proposed. First, a novel method of constructing a drivability evaluation system is developed, which combined by work breakdown structure (WBS) and analytic hierarchy process (AHP). Then, downshift condition is taken as a case study, and the subdivision condition is identified based on the hybrid mixture model. What's more, the drivability evaluation indexes of downshift condition are analyzed to establish the evaluation system of drivability.
Technical Paper

Experiment Study and Design of Self-excited Eddy Current Retarder

2013-11-27
2013-01-2825
Good braking performance is an important guarantee for the vehicle driving. In the condition of frequent or prolonged braking, the overheating problem for the traditional mechanical braking device causes the recession of the braking performance, which is a prominent problem especially for the commercial vehicle perennial traveling in the mountains. Eddy current retarder can reduce the mechanical brake load as a kind of auxiliary braking device. Thus, the temperature of the mechanical braking device would not be too high, and the traveling safety of the vehicle can be ensured. But eddy current retarder would cause an enormous impact for automobile battery when it starts up and huge electricity energy would be consumed which means that more automotive batteries are needed. Considering above, a kind of self-excited eddy current retarder is developed in the paper.
Technical Paper

Low Pumping Loss Hydraulic Retarder with Helium Circulation System

2015-09-29
2015-01-2801
The hydraulic retarder, an important auxiliary brake, has been widely used in heavy vehicles. Under the non-braking working condition, the air resistance torque in the working chamber, which is formed by the rotor of hydraulic retarder's stirring the air, causes pumping loss. This research designs a new type of hydraulic retarder, whose helium is charged into working chamber through closed loop gas system under non-braking working condition, can reduce the parasitic power loss of transmission system. First, under non-braking working condition, the resistance characteristics are analyzed on the base of hydraulic retarder pumping model; then, considering some parameters, such as the volume of chambers and the initial gas pressure, the working chamber gas charge model is established, and the transient gas charge characteristics are also analyzed under non-braking working condition.
Technical Paper

Material and Bonding Conditions Optimization of Monocoque Inserts Based on Formula Student Electric China

2023-04-11
2023-01-0808
In the Formula Student Electric China (FSEC), the body structure is generally divided into two types, truss steel tube body and carbon fiber load-bearing body (monocoque). The monocoque is loved by Formula Student teams around the world because it has a higher stiffness and lighter weight than the truss steel tube body. With the widespread application of monocoque, it also brings more problems. Due to the use of the monocoque, the connection between each component and the body was changed from the welding of the original truss steel pipe frame to a bolted connection. However, the bolted connection will provide a large preload force to the monocoque, resulting in the monocoque easily crushed in the local, so it is necessary to pre-bury an enhanced part in the monocoque to ensure the connection strength, that is, the embedded part. At present, aluminum plug-ins after topological hollow processing are being used.
Technical Paper

Measurement and Evaluation of the Conversion of Thermal Energy Generated on the Contact Surface of the Brake Disc into Electrical Energy Using a Thermoelectric Generator

2022-03-29
2022-01-0188
Heat generated by friction between the brake discs and the brake pad causes the disc temperature to rise, which affects the braking performance. This flux generated from the contact surface of the vehicle brake disc not only affects the braking performance but also tends to be wasted and pollutes the environment. However, an accurate system is needed to make efficient use of this generated heat flux, which is usually wasted. Thermoelectric generators (TEGs) are solid-state gadgets utilized in the conversion of heat to electricity. Hence, the aim of this study is to convert the heat flux generated at the disc contact surface into electrical energy by employing a thermoelectric generator. In Addition, the energy harvested energy to power the battery, which in turn charges the temperature monitoring systems. Thermoelectric generators were positioned at different geometrical points of the brake discs to achieve optimal efficiency and energy storage possibilities.
Technical Paper

Parameter Optimization of Off-Road Vehicle Frame Based on Sensitivity Analysis, Radial Basis Function Neural Network, and Elitist Non-dominated Sorting Genetic Algorithm

2021-08-10
2021-01-5082
The lightweight design of a vehicle can save manufacturing costs and reduce greenhouse gas emissions. For the off-road vehicle and truck, the chassis frame is the most important load-bearing assembly of the separate frame construction vehicle. The frame is one of the most assemblies with great potential to be lightweight optimized. However, most of the vehicle components are mounted on the frame, such as the engine, transmission, suspension, steering system, radiator, and vehicle body. Therefore, boundaries and constraints should be taken into consideration during the optimal process. The finite element (FE) model is widely used to simulate and assess the frame performance. The performance of the frame is determined by the design parameters. As one of the largest components of the vehicle, it has a lot of parameters. To improve the optimum efficiency, sensitivity analysis is used to narrow the range of the variables.
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