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Technical Paper

Application of Wavelet Analysis in Truck Cab Vibration Signal Processing

2012-09-24
2012-01-2011
The basic principle of wavelet transform is presented and the method of wavelet theory is used in vibration signal analysis of vehicle in this paper. The vibration signals which generated in the locations such as cab floor, engine, transmission, band spring and frame under the usual work condition are measured by the vibration test system. The vibration signals are decomposed with the principle of wavelet decomposition at level six, and eigenvectors of signal energy are gained. According to the correlation coefficient of eigenvectors of signal energy distribution, two signals correlativity is determined. It could be an effective method that identificate the main vibration source.
Technical Paper

Automatic Optimization Method for FSAE Racing Car Aerodynamic Kit Based on the Integration of CAD and CAE

2024-04-09
2024-01-2079
In the process of designing the aerodynamic kit for Formula SAE racing cars, there is a lot of repetitive work and low efficiency in optimizing parameters such as wing angle of attack and chord length. Moreover, the optimization of these parameters in past designs heavily relied on design experience and it's difficult to achieve the optimal solution through theoretical calculations. By establishing a parametric model in CAD software and integrating it with CFD software, we can automatically modify model parameters, run a large number of simulations, and analyze the simulation results using statistical methods. After multiple iterations, we achieve fully automatic parameter optimization and obtain higher negative lift. At the same time, the simulation process is optimized, and simulations are run based on GPUs, resulting in a significant increase in simulation speed compared to the original.
Technical Paper

Decision Making and Trajectory Planning of Intelligent Vehicle’ s Lane-Changing Behavior on Highways under Multi-Objective Constrains

2020-04-14
2020-01-0124
Discretionary lane changing is commonly seen in highway driving. Intelligent vehicles are expected to change lanes discretionarily for better driving experience and higher traffic efficiency. This study proposed to optimize the decision-making and trajectory-planning process so that intelligent vehicles made lane changes not only with driving safety taken into account, but also with the goal to improve driving comfort as well as to meet the driver’ s expectation. The mechanism of how various factors contribute to the driver’s intention to change lanes was studied by carrying out a series of driving simulation experiments, and a Lane-Changing Intention Generation (LCIG) model based on Bi-directional Long Short-Term Memory (Bi-LSTM) was proposed.
Technical Paper

Low Pumping Loss Hydraulic Retarder with Helium Circulation System

2015-09-29
2015-01-2801
The hydraulic retarder, an important auxiliary brake, has been widely used in heavy vehicles. Under the non-braking working condition, the air resistance torque in the working chamber, which is formed by the rotor of hydraulic retarder's stirring the air, causes pumping loss. This research designs a new type of hydraulic retarder, whose helium is charged into working chamber through closed loop gas system under non-braking working condition, can reduce the parasitic power loss of transmission system. First, under non-braking working condition, the resistance characteristics are analyzed on the base of hydraulic retarder pumping model; then, considering some parameters, such as the volume of chambers and the initial gas pressure, the working chamber gas charge model is established, and the transient gas charge characteristics are also analyzed under non-braking working condition.
Technical Paper

Material and Bonding Conditions Optimization of Monocoque Inserts Based on Formula Student Electric China

2023-04-11
2023-01-0808
In the Formula Student Electric China (FSEC), the body structure is generally divided into two types, truss steel tube body and carbon fiber load-bearing body (monocoque). The monocoque is loved by Formula Student teams around the world because it has a higher stiffness and lighter weight than the truss steel tube body. With the widespread application of monocoque, it also brings more problems. Due to the use of the monocoque, the connection between each component and the body was changed from the welding of the original truss steel pipe frame to a bolted connection. However, the bolted connection will provide a large preload force to the monocoque, resulting in the monocoque easily crushed in the local, so it is necessary to pre-bury an enhanced part in the monocoque to ensure the connection strength, that is, the embedded part. At present, aluminum plug-ins after topological hollow processing are being used.
Technical Paper

Parameter Optimization of Off-Road Vehicle Frame Based on Sensitivity Analysis, Radial Basis Function Neural Network, and Elitist Non-dominated Sorting Genetic Algorithm

2021-08-10
2021-01-5082
The lightweight design of a vehicle can save manufacturing costs and reduce greenhouse gas emissions. For the off-road vehicle and truck, the chassis frame is the most important load-bearing assembly of the separate frame construction vehicle. The frame is one of the most assemblies with great potential to be lightweight optimized. However, most of the vehicle components are mounted on the frame, such as the engine, transmission, suspension, steering system, radiator, and vehicle body. Therefore, boundaries and constraints should be taken into consideration during the optimal process. The finite element (FE) model is widely used to simulate and assess the frame performance. The performance of the frame is determined by the design parameters. As one of the largest components of the vehicle, it has a lot of parameters. To improve the optimum efficiency, sensitivity analysis is used to narrow the range of the variables.
Technical Paper

Research on Torsional Characteristic of Separate Frame Construction for a Light Off-Road Vehicle

2015-03-10
2015-01-0014
A key problem of designing a light off-road vehicle with separate frame construction is to improve its torsional characteristic, which has a significant influence on the performance of the vehicle. Inevitably, a certain distortion of the body would be produced by the vibration and impact passing from the road. In present research, an analysis model of light off-road vehicle is established based on the theories and methods of finite element (FEM). The static stiffness of the body is simulated and the deformation of openings on the body, mainly the windows and the doors of the vehicle is studied. On the working conditions of torsion and braking combination, torsion and cornering combination, diagonal dangling, ultimate torsion of unilateral wheels and diagonal wheels, the static strength of separate frame construction is studied as well. The stress concentration regions are obtained according to the results of simulation.
Technical Paper

Research on the Harmonics-Based the Optimization Algorithm for the Active Synthesis of Automobile Sound

2023-05-08
2023-01-1045
The technology of active sound generation (ASG) for automobiles is one of the most effective methods to flexibly achieve the sound design that meets the expectations of different user groups, and the active sound synthesis algorithms are crucial for the implementation of ASG. In this paper, the Kaiser window function-based the harmonic synthesis algorithm of automobile sound is proposed to achieve the extraction of the order sounds of target automobile. And, the suitable fitting functions are utilized to construct the mathematical model between the engine speed information and the amplitude of the different order sound. Then, a random phase correction algorithm is proposed to ensure the coherence of the synthesized sounds. Finally, the analysis of simulation results verifies that the established method of the extraction and synthesis of order sound can meet the requirements of target sound quality.
Technical Paper

SUV Solar Roof with Photo-Thermal Effect for Ventilation ORC System

2016-04-05
2016-01-0240
The Organic Rankine Cycle System (ORC) is an effective means to use the solar energy. The system adopts the solar energy on the car roof as the heat source to make the ORC work and drive the thermoelectric air-conditioner. It can improve the entering comfort on the parking condition and the vehicle energy utilization efficiency. In this research, the system comprehensively applied the principle of sunshine concentration, heat collection and photo electricity. Then considering the working condition and performance features of ORC system, the car roof was designed to have a compact structure, through which the efficiency of the solar vehicle system could be improved. Firstly, the research analyzed the heat source temperature and the heat flux impact on the output power of the ORC system. After that, the performance of heat collection was identified according to the given thermoelectric air-condition’s power requirements.
Technical Paper

Safety Speed Assessment for Driving in Foggy Environment Based on Visibility and Vehicle Brake Performance

2017-03-28
2017-01-0084
Studies show that driving in foggy environment is a security risk, and when driving in foggy environment, the drivers are easy to accelerate unconsciously. The safety information prompted to the driver is mainly from fog lights, road warning signs and the traffic radio. In order to increase the quality of the safety tips to prevent drivers from unintended acceleration and ensure the security of driving in foggy environment, the study proposes a safety speed assessment method for driving in foggy environment, combining the information of driving environment, vehicle’s speed and the multimedia system. The method uses camera which is installed on the front windshield pillar to collect the image about the environment, and uses the dark channel prior theory to calculate the visibility. And by using the environment visibility, the safety speed can be calculated based on the kinematics theory. And it is appropriate for vehicles which have different braking performance.
Technical Paper

Simulation Analysis and Experimental Study of Baja Racing Car Frame Based on Special Working Conditions

2023-04-11
2023-01-0812
As an off-road racing car, driving conditions for a Baja racing car are particularly complex. Extreme working conditions such as deep pits and rocky roads have put higher demand on structural strength and frame safety. To solve this problem, extreme working conditions are first studied to check the safety of the steel tube frame of Baja racing cars. Secondly, based on Noise, Vibration, and Harshness (NVH) to explore the frame's characteristics, analyze the frame's six-order mode, make the corresponding optimization, and solve the resonance problem caused by engine excitation and other factors. Finally, the natural frequency of the frame is measured to verify the effectiveness of the NVH characteristic optimization results, and it is found that the experimental results match the theoretical values. The theoretical analysis results are mainly based on ANSYS software's static and modal analysis.
Technical Paper

Solar Powered Vehicle Parking Ventilation System Pre-Cooling Analysis

2015-04-14
2015-01-0367
The cabin air temperature increases quickly and can reach 80°C when the vehicle parks in the summer sunlight which has the bad influence on the occupants entering comfort. Some luxury vehicles, like Audi A8[1], reduce the internal temperature through operating air-condition in advance or using on-board battery to drive the cabin ventilator, which requires relatively complex control system and limits the system's operating time because of energy consumption. This research adopts the solar wing as the ventilation power supply and accomplishes the cabin real-time heat rejection by achieving the steady air circulation for both inside and outside environment. First, the static thermal transfer model of the crew cabin is established. Then, on the basis of the parameters of the prototype ventilation pipe, the ventilation model for the outside circulation is built.
Technical Paper

Study about the Simulation of Vehicle-Pedestrian Collision and Protection

2007-08-05
2007-01-3594
Based on the multi-body system, the work research the injury index of the mathematics models of pedestrian, by simulating the motion of the pedestrian impacted by vehicle using MADYMO. Compared with the article published, verify the dependability of this simulated test. Based on the dependability, Carry on sensitivity analysis to design parameter of the automobile. Research on the pedestrian protection by the vehicle by revising the sensitive design parameter. By simulating the pedestrian impacted by the vehicle which installing the hood raise structure, search on the injury index. Compared with the original injury index, we can find that the hood raise structure be propitious to the pedestrian.
Technical Paper

Study on the Thermal-Magnetic Coupling Characteristics of Integrated Eddy Current Retarder

2016-04-05
2016-01-0185
As an auxiliary braking device of heavy-duty vehicle, eddy current retarder can reduce the brake failure due to the high temperature of the main brake. Nevertheless, the eddy current retarder will generate high temperature locally during the working process of it, leading to the decline of the brake power. The study on the heating characteristics of eddy current retarder is advantageous to the layout and parameter design of the liquid cooling channel of the retarder body and prolong the effective time of the auxiliary brake. In this research, a new kind of integrated eddy current retarder has been established. The thermal-magnetic coupling characteristics are studied and the laws of variation in torque output of auxiliary brake affected by the body temperature of retarder are analyzed. The boundary conditions are provided for the construction of the cooling channel. Firstly, the distribution of magnetic field and the characteristics of eddy current are simulated.
Technical Paper

Styling Parameter Optimization of the Type C Recreational Vehicle Air Drag

2021-09-30
2021-01-5094
Recreational vehicles have a lot of potential consumers in China, especially the type C recreational vehicle is popular among consumers due to its advantages, prompting an increase in the production and sales volumes. The type C vehicle usually has a higher air drag than the common commercial vehicles due to its unique appearance. It can be reduced by optimizing the structural parameters, thus the energy consumed by the vehicle can be decreased. The external flow field of a recreational vehicle is analyzed by establishing its computational fluid dynamic (CFD) model. The characteristic of the RV’s external flow field is identified based on the simulation result. The approximation models of the vehicle roof parameters and air drag and vehicle volume are established by the response surface method (RSM). The vehicle roof parameters are optimized by multi-objective particle swarm optimization (MO-PSO).
Technical Paper

The Application of Superelement Modeling Method in Vehicle Body Dynamics Simulation

2016-09-27
2016-01-8050
In this paper, we propose a method of dynamics simulation and analysis based on superelement modeling to increase the efficiency of dynamics simulation for vehicle body structure. Using this method, a certain multi-purpose vehicle (MPV) body structure was divided into several subsystems, and the modal parameters and frequency response functions of which were obtained through superelement condensation, residual structure solution, and superelement data restoration. The study shows that compared to the traditional modeling method, the computational time for vehicle body modal analysis can be reduced by 6.9% without reducing accuracy; for the purpose of structural optimization, the computational time can be reduced by 87.7% for frequency response analyses of optimizations; consistency between simulation and testing can be achieved on peak frequency points and general trends for the vibration frequency responses of interior front row floors under accelerating conditions.
Technical Paper

The Design and Realization of Steam Turbine Blade CAD/CAM System

2021-04-06
2021-01-0816
The turbine blade is a key component in the operation of the steam turbine hence the design and manufacturing level of the blade will directly affect the performance and efficiency of the turbine. CAD/CAM has been the foundation and important part of advanced manufacturing technology. It is important to study the steam turbine blade integrated CAD/CAM system to improve the design and manufacture of the blade. In this paper, the structure of CAD/CAM system for steam turbine blade is studied and the extensible framework structure including user layer, functional layer and system layer is proposed. Based on the control points of the turbine blade profile design method, and based on the expression between the three-dimensional parametric vector modeling method in UG-based platform, the use of UG/Open development tools and Visual C # developed a turbine blade CAD system.
Technical Paper

The Finite Element Analysis and Optimization on a Special Vehicle

2015-04-14
2015-01-0473
According to the resonant pavement crusher's work principle, its front frame mounted with the resonance system must meet the needs of the structural requirements. To satisfy the strength and stiffness requirement and avoid the resonance, the natural frequency of the front frame should be designed away from the crusher's working frequency. In this paper, the author builds a finite element model of the front frame and analyses its modal. According to the modal analysis results, the fourth modal frequency is close to the working frequency of the crusher. So the front frame should be optimized. In the finite element model, the front frame has been divided into a number of components of shell elements. Through optimal Latin hypercube experimental design, the author analyses the different component thickness's relationship of the frequencies of the front frame. The components with higher correlation coefficient have been chosen as the variables of optimization.
Technical Paper

The Performance Study of Air-Friction Reduction System for Hydraulic Retarder

2014-09-30
2014-01-2283
The hydraulic retarder, which is an auxiliary brake device for enhancing traffic safety, has been widely used in kinds of heavy commercial vehicles. When the vehicle equipped with the retarder is traveling in non-braking state, the transmission loss would be caused because of the stirring air between working wheels of the rotor and the stator no matter if the retarder connects in parallel or in series with the transmission [1]. This paper introduces an elaborate hydraulic retarder air-friction reduction system (AFRS) which consists of a vacuum generating module and pneumatic control module. AFRS works to reduce the air friction by decreasing the gas density between working wheels when the retarder is in non-braking state. The pneumatic control model of hydraulic retarder is built first. Then various driving conditions are considered to verify the performance of the AFRS. The stability of the AFRS is analyzed based on the complete driveline model.
Technical Paper

The Research of the Adaptive Front Lighting System Based on GIS and GPS

2017-03-28
2017-01-0041
Automotive Front Lighting System(AFS) can receive the steering signal and the vehicular speed signal to adjust the position of headlamps automatically. AFS will provide drivers more information of front road to protect drivers safe when driving at night. AFS works when there is a steering signal input. However, drivers often need the front road's information before they turn the steering wheel when vehicles are going to go through a sharp corner, AFS will not work in such a situation. This paper studied how to optimize the working time of AFS based on GIS (Geographic Information System) and GPS(Geographic Information System) to solve the problem. This paper analyzed the process of the vehicle is about to go through a corner. Low beams and high beams were discussed respectively.
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