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This paper presents a study of LPG lean burn in a motorcycle SI engine. The lean burn limits are compared by several ways. The relations of lean burn limit with the parameters, such as engine speed, compression ratio and advanced spark ignition etc. are tested. The experimental results show that larger throttle opening, lower engine speed, earlier spark ignition timing, larger electrode gap and higher compression ratio will extend the lean burn limit of LPG. The emission of a LPG engine, especially on NOx emission, can be significantly reduced by means of the lean burn technology.

Internal combustion engines, as the dominant power source in the transportation sector and the primary contributor to carbon emissions, face both significant challenges and opportunities in the context of achieving carbon neutral goal. Biofuels, such as biodiesel produced from biomass, and zero-carbon fuel ammonia, can serve as alternative fuels for achieving cleaner combustion in internal combustion engines. The dual-fuel combustion of ammonia-biodiesel not only effectively reduces carbon emissions but also exhibits promising combustion performance, offering a favorable avenue for future applications. However, challenges arise in the form of unburned ammonia (NH3) and N2O emissions. This study, based on a ammonia-biodiesel duel-fuel engine modified from a heavy-duty diesel engine, delves into the impact of adjustments in the two-stage injection strategy on the combustion and emission characteristics.

This paper has designed a real time control algorithm to use ISG motor actively compensate the torque ripple produced by the engine, to reduce torsional vibration. This paper consists of 3 parts. In the first section, this paper has introduced the research object and its modification for experiments. Then the development of control strategy is presented. The engine dynamic model is built, and real-time control with a feedforward unit and a feedback unit is derived. Encoder and cylinder pressure is used for engine torque estimator. Then the ISG motor output the counter-waveform to make the overall output smooth. In order to verify the effectiveness of the control strategy, the final section has established a test bench, where two experiments are carried out. One of the experimental conditions is to set the engine at a constant operating point, while the other is to crank the engine from 0 rpm to idle speed with ISG motor.

Hydraulically damped rubber engine mounts (HDM) are an effective means of providing sufficient isolation from engine vibration while also providing significant damping to control the rigid body motions of the engine during normal driving conditions. This results in a system which exhibits a high degree of non-linearity in terms of both frequency and amplitude. The numerical simulation of vibration isolation characteristics of HDM is difficult due to the fluid-structure interaction between the main supporting rubber and fluid in chambers, the nonlinear material properties, the large deformation of rubber parts, structure contact problems among the inner parts, and the turbulent flow in the inertia track. In this paper an integrated numerical simulation analysis based on structural FEM and a lumped-parameter model of HDM is carried out.

The traditional vacuum booster is gradually replaced by Brake-by-Wire system (BBW) in modern passenger car, especially Electric Vehicle (EV). Some mechanical and hydraulic components are replaced by electronic components in Brake-by-Wire system. Using BBW system in modern passenger vehicles can not only improve the automotive safety performance, reliability and stability, but also promote vehicle maneuverability, comfort, fuel economy and environmental protection. Although vehicle's braking performance is greatly improved by using BBW, the system will inevitably consume some energy of the vehicle power supply, thus introducing unexpected drawback in comparison with the traditional vacuum assist braking system, since it doesn't need any electric power. Therefore, the analysis of energy consumption on typical main cylinder booster based BBW system under typical driving cycles will contribute to advanced design of current advanced braking system.

Advanced compression ignition combustion system which reduces simultaneously both nitride oxides (NOx) and particulate matter (PM) is a promising approach to meet future emission regulations. In order to achieve advanced compression ignition, flexible fuel injection is required for ultra-early and post-TDC injections, which conventional injector fails to accomplish due to wall-wetting effect. In this work, special injectors with the spray angle of 60 degree are applied on a 4 cylinder mass-production diesel engine without modification of the engine configuration. For application-oriented study, sweep experiments of injection timings and durations, fuel injection pressure and the boost pressure are carried out to investigate the relationships between the control parameters and the engine performance. Model based calibration and real application tests validate the maximum applicable operation range of maximum speed of 2200 RPM and IMEP of 8.0 bar.

For the purpose of predicting the interior noise of a passenger automobile at middle and high frequency, an energy finite element analysis (EFEA) model of the automobile was created using EFEA method. The excitations including engine mount excitation and road excitation were measured by road experiment at a speed of 120 km/h. The sound excitation was measured in a semi-anechoic chamber. And the wind excitation was calculated utilizing numeric computation method of computational fluid dynamics (CFD). The sound pressure level (SPL) and energy density contours of the interior acoustic cavity of the automobile were presented at 2000 Hz. Meanwhile, the flexural energy density and flexural velocity of body plates were calculated. The SPL of interior noise was predicted and compared with the corresponding value of experiment.

The first several cycles determine the quality of an engine start. Low temperatures and air/fuel ratio cause incomplete combustion of the fuel. This can lead to dramatic increases in HC and PM emissions. In order to meet Euro V legislation requirements which have stricter cold start emission levels, it is critical to study the characteristics of cold and warm starting of engines in order to develop an optimized operation. The NO and THC emissions were measured by fast CLD and Fast FID gas analyzers respectively and PM in both nucleation and accumulation modes were measured by DMS500. The coolant temperature was controlled in order to guarantee the experiment repeatability. The results show that at cold start using RME60 produced higher NO and lower THC than the other tested fuels while combustion of HVO60 produced a similar level of NO but lower THC compared with mineral diesel. Meanwhile, the nucleation mode of mineral diesel was similar to RME60 but higher than HVO60.

In the context of carbon neutrality, ammonia is considered a zero-carbon fuel with potential applications in the transportation sector. However, its high ignition energy, low flame speed, and high natural temperature, indicative of low reactivity, make it challenging to be applied as a sole fuel in engines. In such a scenario, the use of another zero-carbon and highly reactive fuel, hydrogen, becomes necessary to enhance the combustion of ammonia. Furthermore, jet ignition, a method known for improving engine combustion performance, may also hold potential for enhancing the combustion performance of ammonia engines. To explore the applicability of jet ignition in engines, this study conducted experimental research on a single-cylinder engine. Two ignition methods were employed: passive jet ignition of premixed ammonia-hydrogen at a compression ratio of 11.5, and active jet ignition of pure ammonia using hydrogen jet flame at a compression ratio of 17.3.

This paper presents an experimental study of the emission characteristics of a small Spark-Ignited, LPG engine. A single cylinder, four-stroke, water-cooled, 125cc SI engine for motorcycle is modified for using LPG fuel. The power output of LPG is above 95% power output of gasoline. The emission characteristics of LPG are compared with the gasoline. The test result shows that LPG for small SI engine will help to reduce the emission level of motorcycles. The HC and CO emission level can be reduced greatly, but NOx emissions are increased. The emission of motorcycle using LPG shows the potential to meet the more strict regulation.

An air-cooled, four-stroke, 125 cc electronic gasoline fuel injection SI engine for motorcycles is altered to burn ethanol fuel. The effects of nozzle orifice size, fuel injection duration, spark timing and the excess air/ fuel ratio on engine power output, fuel and energy consumptions and engine exhaust emission levels are studied on an engine test bed. The results show that the maximum engine power output is increased by 5.4% and the maximum torque output is increased by 1.9% with the ethanol fuel in comparison with the baseline. At full load and 7000 r/min, HC emission is decreased by 38% and CO emission is decreased 46% on average over the whole engine speed range. However, NOx levels are increased to meet the maximum power output. The experiments of the spark timing show that the levels of HC and NOx emission are decreased markedly by the delay of spark timing.

The electronic control system of the variable nozzle turbocharger (VNT) was designed. The actuator is the electro-hydraulic servo proportional solenoid. The signals of the engine pedal position sensor, the engine speed sensor, the boost pressure sensor, the intake air temperature sensor, and the ambient pressure sensor are sampled and filtered. The engine working condition is estimated. The control algorithm was designed as the closed-loop feedback digital PI control together with the open-loop feed forward control. The gain-scheduled PI control method is applied to improve the robustness. The control system was calibrated at the turbocharger test bench and the engine test bench. The results indicate the designed control system has good performance for the boost pressure control under the steady and transient conditions.

The internal combustion engine and motor should be controlled coordinately to meet the demand of smooth power transfer and good drivability especially during transient conditions for parallel hybrid powertrain system. This paper presents the essential technology of how to estimate the engine torque by the measurement and processing of instantaneous crankshaft speed. One multi-injection gasoline engine and one turbocharged diesel engine are selected to manifest the algorithm of engine torque estimation and the experiments show fairly good results for both engines. Consequently an engine torque sensor can be easily calibrated and applied to feedback engine torque in coordinating control.

Use of a hydraulic lash adjuster (HLA) in the valve train has some problems as well as several advantages. One of the problems is less stiffness of valve train, which may be further reduced when aeration of the oil in the oil circuit occurs. The much lower stiffness will lead to malfunction, noise and damage with the valve train. So the aeration of oil in HLA high pressure chamber must be considered in modeling and simulation of the valve train. Since air dissolved capacity in the oil varies with pressure, aeration (undissolved air content) in the high pressure chamber is different from that in the oil circuit. So far, only the air content in the oil circuit has been measured, and few reports have been found on determining the aeration in HLA of an operating valve train. Based on knowledge that HLA collapse is caused by compressibility and leakage of oil, a method of determining the aeration of the oil in the high pressure chamber is introduced.

This paper presents the development of an electronic control LPG gas injection system and its application in a small SI engine. The tests results show that the developed LPG gas injection system can meet the needs for the goal of high engine power output and low exhaust emissions based on the engine bench tests. With the LPG electronic gas injection system, the air-fuel ratio can be optimized based on the requirements and CO and NOx emission levels are decreased significantly compared with the LPG mechanical mixer fuel supply system, based on the same HC emission levels. With the new gas phase LPG electronic control injection system, the HC emission level is controlled below the 300 ppm under most engine conditions and under 200 ppm when the engine speed is over 3000 r/min. The NOx emission level is under 2600 ppm in the whole range of engine operation conditions and is decreased by 2000 ppm compared with the LPG mechanical mixer system.

To realize the precise control of injection and ignition of compressed natural gas engine, the 32-Digit PowerPC561 was selected as the single-chip microcomputer for the compressed natural gas engine. The signal processing module, controller module and power driver module of the engine control system were introduced successively. In the injection valve drive circuit, a new design method realized the ‘Peak&Hold’ drive current wave shape, which reduced the software work of injection development. In the ignition module circuit, the feedback of the time of ignition persistence and preliminary coil close period were successfully realized. The Engine Control Unit (ECU) has flexible control functions, which fulfill the requirements of engine control system.

Hydraulic Engine Mount (HEM) is now widely used as a highly effective vibration isolator in automotive powertrain. A lumped parameter model is a traditional model for modeling the dynamic characteristics of HEM, in which the system parameters are usually obtained by experiments. In this paper, Computational Fluid Dynamics (CFD) method and nonlinear Finite Element Analysis (FEA) are used to determine the system parameters. A Fluid Structure Interaction (FSI) FEA technique is used to estimate the parameters of volumetric compliances, equivalent piston area, inertia and resistance of the fluid in the inertia track and decoupler of a HEM. A nonlinear FEA method is applied to determine the dynamic stiffness of rubber spring of the HEM. The system parameters predicated by FEA are compared favorably with experimental data and/or analytical solutions.

Gasoline direct injection (GDI) engines have been developed rapidly in recent years, driven by stringent legislative requirements on vehicle fuel efficiency and emissions. However, one challenge facing GDI is the formation of particulate emissions, particularly with the presence of injector tip deposits. The Chinese market features some gasoline fuels that contain no detergent additives and are prone to deposit formation, which can affect engine performance and emissions. The use of detergent additives to mitigate the formation of injector deposits in a GDI engine was investigated in this study by testing a 1.5L turbocharged GDI engine available in the Chinese market. The engine was operated both on base gasoline and on gasoline dosed with detergent additives to evaluate the effect on injector deposit formation and engine performance and emissions.

OBD (On-Board Diagnostic) test system is applied to research influences of environmental parameters (altitude and environment temperature) on real-world NOx emission and fuel consumption for heavy-duty diesel trucks in this paper. The research results indicate that altitude and environment temperature have great influence on NOx emission rate and fuel consumption. High altitude in range of 3000~4000 m results in NOx emission rate is lower than low and moderate temperature because of air intake amount decreasing. However the fuel consumption rate is higher than lower altitude because altitude influences real-time changes of air inflow and combustion conditions in the cylinder of the engine. NOx emission rate and fuel consumption is more stable at different vehicle speed, VSP and RPM at high altitude, and NOx emission rate fluctuate dramatically at low and moderate altitude. The fuel consumption rate is higher at 10~20 °C than that at lower and higher temperature.

In this study, an experimental investigation was conducted using a direct injection single-cylinder diesel engine equipped with a test common rail fuel injection system to clarify how dimethyl ether (DME) injection characteristics affect the heat release and exhaust emissions. For that purpose the common rail fuel injection system (injection pressure: 15 MPa) and injection nozzle (0.55 × 5-holes, 0.70 × 3-holes, same total holes area) have been used for the test. First, to characterize the effect of DME physical properties on the macroscopic spray behavior: injection quantity, injection rate, penetration, cone angle, volume were measured using high-pressure injection chamber (pressure: 4MPa). In order to clarify effects of the injection process on HC, CO, and NOx emissions, as well as the rate of heat release were investigated by single-cylinder engine test. The effects of the injection rate and swirl ratio on exhaust emissions and heat release were also investigated.