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AEROSPACE FUEL SYSTEM SPECIFICATIONS AND STANDARDS

1976-03-01
HISTORICAL
AIR1408
This report lists military and industry specifications and standards which are commonly used in aerospace gas turbine fuel systems. It is intended as a supplement to specifications MIL-F-3863, MIL-F-17874 and MIL-F-8615. Revisions and amendments which are current for these specifications and standards are not listed.
Standard

AIRCRAFT FLEXIBLE TANKS GENERAL DESIGN AND INSTALLATION RECOMMENDATIONS

1994-09-01
HISTORICAL
AIR1664
This Aerospace Information Report (AIR) includes general information about the various types and styles of flexible tanks and the tank-mounted fittings that adapt the tank to the surrounding structure and fluid-system plumbing. Recommendations are given relative to the dimensional layout of the tank when these recommendations serve to avoid tank fabrication problems and tank/structure interface problems. As a part of these recommendations, critical dimensions of plumbing adapter fittings are discussed and recommendations made. Tank manufacturing tolerances are given. Recommendations are made relative to cavity design and preparation to facilitate a reliable installation. The special installation requirements of non-self-sealing, self-sealing, and crash-resistant tanks are discussed. This document is not intended to replace the information or requirements of the military and commercial procurement specifications listed in section 3.
Standard

Aerospace Fuel System Specifications and Standards

2007-12-04
HISTORICAL
AIR1408A
This report lists documents that aid and govern the design of gas turbine powered aircraft and missile fuel systems. The report lists the military and industry specifications and standards and the most notable design handbooks that are commonly used in fuel system design. The specifications and standards section has been divided into two parts, a master list arranged numerically of all industry and military specifications and standards and a component list that provides a functional breakdown and a cross-reference of these documents. It is intended that this report be a supplement to specifications MIL-F-8615, MIL-F-17874, MIL-F-38363 and MIL-F-87154. Revisions and amendments which are correct for the specifications and standards are not listed. The fuel system design handbooks are listed for fuels and for system and component design.
Standard

Aircraft Flexible Tanks General Design and Installation Recommendations

2019-05-07
CURRENT
AIR1664A
This SAE Aerospace Information Report (AIR) includes general information about the various types and styles of flexible tanks and the tank-mounted fittings that adapt the tank to the surrounding structure and fluid-system plumbing. Recommendations are given relative to the dimensional layout of the tank when these recommendations serve to avoid tank fabrication problems and tank/structure interface problems. As a part of these recommendations, critical dimensions of plumbing adapter fittings are discussed and recommendations made. Tank manufacturing tolerances are given. Recommendations are made relative to cavity design and preparation to facilitate a reliable installation. The special installation requirements of nonself-sealing, self-sealing, and crash-resistant tanks are discussed. This document is not intended to replace the information or requirements of the military and commercial procurement specifications listed in Section 2.
Standard

Aircraft Fuel System Design Guidelines

2019-12-05
CURRENT
AIR7975
This document describes the major design drivers and considerations when designing a fuel system for a large commercial aircraft. It discusses the design at a system/aircraft level, and is not intended as a design manual for individual system components, though it does refer out to other SAE specifications where more detail on specific components and sub-systems is given. It does include examples of a number of calculations associated with sizing of fuel systems, based on those given in NAV-AIR-06-5-504, as well as an appendix summarizing basic fluid mechanical equations which are key for fuel system design. It is acknowledged that most of these calculations would today be performed by modelling tools, rather than by hand, but it is considered important for the designer to understand the principles. It is intended that later issues of this document will include appendices which give specific considerations for military aircraft, smaller commercial aircraft, and rotorcraft.
Standard

Considerations on Ice Formation in Aircraft Fuel Systems

2006-08-24
HISTORICAL
AIR790C
Ice formation in aircraft fuel systems results from the presence of dissolved and undissolved water in the fuel. Dissolved water or water in solution with hydrocarbon fuels constitutes a relatively small part of the total water potential in a particular system with the quantity dissolved being primarily dependent on the fuel temperature and the water solubility characteristics of the fuel. One condition of undissolved water is entrained water such as water particles suspended in the fuel as a result of mechanical agitation of free water or conversion of dissolved water through temperature reduction. Another condition of undissolved water is free water which may be introduced as a result of refueling or the settling of entrained water which collects at the bottom of a fuel tank in easily detectable quantities separated by a continuous interface from the fuel above. Water may also be introduced as a result of condensation from air entering a fuel tank through the vent system.
Standard

Considerations on Ice Formation in Aircraft and Engine Fuel Systems

2020-09-18
CURRENT
AIR790D
Ice formation in aircraft fuel systems results from the presence of dissolved and undissolved water in the fuel. Dissolved water or water in solution with hydrocarbon fuels constitutes a relatively small part of the total water potential in a particular system with the quantity dissolved being primarily dependent on the fuel temperature and the water solubility characteristics of the fuel. One condition of undissolved water is entrained water, such as water particles suspended in the fuel as a result of mechanical agitation of free water or conversion of dissolved water through temperature reduction. This can be considered as analogous to an emulsion state. Another condition of undissolved water is free water which may be introduced as a result of refueling or the settling of entrained water which collects at the bottom of a fuel tank in easily detectable quantities separated by a continuous interface from the fuel above.
Standard

ELECTRICAL BONDING OF AIRCRAFT FUEL SYSTEM PLUMBING SYSTEMS

2007-12-04
HISTORICAL
AIR5128
This SAE Aerospace Information Report (AIR) is limited to the subject of aircraft fuel system plumbing systems and the questions concerning the requirements for electrical bonding of the various components of the system as related to Static Electric Charges, Electromagnectic Interference (EMI) and Lightning Strikes (Direct and Indirect Effects)
Standard

FIRE TESTING OF FLUID HANDLING COMPONENTS FOR AIRCRAFT ENGINES AND AIRCRAFT ENGINE INSTALLATIONS

1996-08-01
HISTORICAL
AS4273
This document establishes requirements, test procedures, and acceptance criteria for the fire testing of fluid handling components and materials used in aircraft fluid systems. It is applicable to fluid handling components other than those prescribed by AS1055 (e.g., hoses, tube assemblies, coils, fittings). It also is applicable to materials, wiring, and components such as reservoirs, valves, gearboxes, pumps, filter assemblies, accumulators, fluid-cooled electrical/electronic components, in-flight fluid system instrumentation, hydromechanical controls, actuators, heat exchangers, and manifolds. These components may be used in fuel, lubrication, hydraulic, or pneumatic systems.
Standard

FLUID SYSTEM COMPONENT SPECIFICATION PREPARATION CRITERIA

1983-06-01
HISTORICAL
AIR1082A
The "Scope" section may be a very brief statement describing the coverage of the specification for a simple device, or it may require a long description of limiting parameters for a more complex device or system having a complicated interface definition.
Standard

Fuel Level Control Valves/Systems

2007-12-04
HISTORICAL
AIR1660B
A fuel level control valve/system controls the quantity of fuel in a tank being filled or emptied. This document provides a general familiarization with these mechanisms (e.g. forms they take, functions, system design considerations). This document provides the aircraft fuel system designer with information about these mechanisms/devices, so that he can prescribe the types of level control valves/systems which are best suited for his particular fuel system configuration.
Standard

GLOSSARY OF TERMS - AIRCRAFT GROUND REFUELING

2007-12-04
HISTORICAL
AIR4783
This SAE Aerospace Information Report (AIR) presents a glossary of terns commonly utilized in the ground delivery of fuel to an aircraft and some terms relating to the aircraft being refueled.
Standard

GRAVITY REFUELING NOZZLES AND PORTS INTERFACE STANDARD FOR CIVIL AIRCRAFT

1984-12-01
HISTORICAL
AS1852
This Aerospace Standard (AS) defines maximum free opening dimensions for airframe refueling ports on civil aircraft that require the exclusive use of aviation gasolines, and minimum free opening dimensions for airframe refueling ports on civil aircraft that operate with turbine fuels as a primary fuel type. In addition, this document defines the minimum refueling nozzle tip dimensions for turbine fuels ground service equipment, and the maximum refueling nozzle tip diameter dimension for aviation gasolines ground service equipment.
Standard

GRAVITY REFUELING NOZZLES AND PORTS INTERFACE STANDARD FOR CIVIL AIRCRAFT

1988-02-01
HISTORICAL
AS1852A
This AS defines maximum free opening dimensions for airframe refueling ports on civil aircraft that require the exclusive use of aviation gasolines, and minimum free opening dimensions for airframe refueling ports on civil aircraft that operate with turbine fuels as a primary fuel type. In addition, this document defines the minimum refueling nozzle tip dimensions for turbine fuels ground service equipment, and the maximum refueling nozzle tip diameter dimension for aviation gasolines ground service equipment.
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