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AEROSPACE FUEL SYSTEM SPECIFICATIONS AND STANDARDS

1976-03-01
HISTORICAL
AIR1408
This report lists military and industry specifications and standards which are commonly used in aerospace gas turbine fuel systems. It is intended as a supplement to specifications MIL-F-3863, MIL-F-17874 and MIL-F-8615. Revisions and amendments which are current for these specifications and standards are not listed.
Standard

AIRCRAFT FLEXIBLE TANKS GENERAL DESIGN AND INSTALLATION RECOMMENDATIONS

1994-09-01
HISTORICAL
AIR1664
This Aerospace Information Report (AIR) includes general information about the various types and styles of flexible tanks and the tank-mounted fittings that adapt the tank to the surrounding structure and fluid-system plumbing. Recommendations are given relative to the dimensional layout of the tank when these recommendations serve to avoid tank fabrication problems and tank/structure interface problems. As a part of these recommendations, critical dimensions of plumbing adapter fittings are discussed and recommendations made. Tank manufacturing tolerances are given. Recommendations are made relative to cavity design and preparation to facilitate a reliable installation. The special installation requirements of non-self-sealing, self-sealing, and crash-resistant tanks are discussed. This document is not intended to replace the information or requirements of the military and commercial procurement specifications listed in section 3.
Standard

Acceptance Test Procedures and Standards to Ensure Clean Fuel System Components

2020-10-01
CURRENT
ARP1953B
To describe general guidelines for achieving selected levels of cleanliness in gas turbine engine fuel system components and to describe laboratory methods for measuring and reporting the contamination level of the wetted portion of fuel system components. As in SAE J1227 (covering hydraulic components) this practice includes guidelines for levels of acceptance but does not attempt to set those levels.
Standard

Aircraft Flame Arrestor Installation Guidelines and Test Methods

2021-08-26
CURRENT
ARP5776
The scope of this document is to provide pertinent information on demonstrating the performance of Flame Arrestors, also known as Fuel Vent Protectors (FVPs), in preventing the propagation of a deflagration when the arrestors are subjected to aerospace-representative flames produced by the venting of flammable gas through the arrestor. Test procedures for two separate combustion-loading profiles are presented herein: The flame hold test condition, and the flame propagation test condition. For the flame hold test condition, the applicability of two separate critical flows is discussed in which one flow results in the greatest flame arrestor temperature and a second flow results in the greatest temperature of the surrounding structure.
Standard

Aircraft Flexible Tanks General Design and Installation Recommendations

2019-05-07
CURRENT
AIR1664A
This SAE Aerospace Information Report (AIR) includes general information about the various types and styles of flexible tanks and the tank-mounted fittings that adapt the tank to the surrounding structure and fluid-system plumbing. Recommendations are given relative to the dimensional layout of the tank when these recommendations serve to avoid tank fabrication problems and tank/structure interface problems. As a part of these recommendations, critical dimensions of plumbing adapter fittings are discussed and recommendations made. Tank manufacturing tolerances are given. Recommendations are made relative to cavity design and preparation to facilitate a reliable installation. The special installation requirements of nonself-sealing, self-sealing, and crash-resistant tanks are discussed. This document is not intended to replace the information or requirements of the military and commercial procurement specifications listed in Section 2.
Standard

Aircraft Fuel System Design Guidelines

2019-12-05
CURRENT
AIR7975
This document describes the major design drivers and considerations when designing a fuel system for a large commercial aircraft. It discusses the design at a system/aircraft level, and is not intended as a design manual for individual system components, though it does refer out to other SAE specifications where more detail on specific components and sub-systems is given. It does include examples of a number of calculations associated with sizing of fuel systems, based on those given in NAV-AIR-06-5-504, as well as an appendix summarizing basic fluid mechanical equations which are key for fuel system design. It is acknowledged that most of these calculations would today be performed by modelling tools, rather than by hand, but it is considered important for the designer to understand the principles. It is intended that later issues of this document will include appendices which give specific considerations for military aircraft, smaller commercial aircraft, and rotorcraft.
Standard

Composite Fuel Tanks, Fuel System Design Considerations

2019-05-16
CURRENT
AIR5774
This SAE Aerospace Information Report (AIR) is a compilation of engineering references and data useful to the technical community that can be used to ensure fuel system compatibility with composite structure. This AIR is not a complete detailed design guide and is not intended to satisfy all potential fuel system applications. Extensive research, design, and development are required for each individual application.
Standard

ELECTRICAL BONDING OF AIRCRAFT FUEL SYSTEM PLUMBING SYSTEMS

2007-12-04
HISTORICAL
AIR5128
This SAE Aerospace Information Report (AIR) is limited to the subject of aircraft fuel system plumbing systems and the questions concerning the requirements for electrical bonding of the various components of the system as related to Static Electric Charges, Electromagnectic Interference (EMI) and Lightning Strikes (Direct and Indirect Effects)
Standard

Electrical Bonding of Aircraft Fuel Systems

2022-10-04
CURRENT
AIR5128A
This SAE Aerospace Information Report (AIR) is limited to the subject of aircraft fuel systems and the questions concerning the requirements for electrical bonding of the various components of the system as related to Static Electric Charges, Fault Current, Electromagnetic Interference (EMI) and Lightning Strikes (Direct and Indirect Effects). This AIR contains engineering guidelines for the design, installation, testing (measurement) and inspection of electrical bonds.
Standard

GLOSSARY OF TERMS - AIRCRAFT GROUND REFUELING

2007-12-04
HISTORICAL
AIR4783
This SAE Aerospace Information Report (AIR) presents a glossary of terns commonly utilized in the ground delivery of fuel to an aircraft and some terms relating to the aircraft being refueled.
Standard

Impact of Changes in Test Dust Contaminants and Particle Counter Calibration on Laboratory Filter Element Performance and Fluid Cleanliness Classes

2003-07-03
HISTORICAL
AIR5455
This SAE Aerospace Information Report (AIR) discusses the impact of the ISO Test Dusts, chosen as replacement contaminants for the Arizona Test Dusts (AC Test Dusts), and the ISO calibration procedure ISO 11171 for automatic particle counters, which replaces the calibration procedure ISO 4402 (1991), on laboratory performance of filter elements utilized in aerospace lubrication, hydraulic and fuel systems, and fluid cleanliness levels determined with automatic particle counters.
Standard

Impact of Changes in Test Dust Contaminants and Particle Counter Calibration on Laboratory Filter Element Performance and Fluid Cleanliness Classes

2012-01-03
CURRENT
AIR5455A
This SAE Aerospace Information Report (AIR) discusses the impact of the ISO Test Dusts, chosen as replacement contaminants for the Arizona Test Dusts (AC Test Dusts), and the ISO calibration procedure ISO 11171 for automatic particle counters, which replaces the calibration procedure ISO 4402 (1991), on laboratory performance of filter elements utilized in aerospace lubrication, hydraulic and fuel systems, and fluid cleanliness levels determined with automatic particle counters.
Standard

Nozzles and Ports - Gravity Fueling Interface Standard for Civil Aircraft

2006-03-24
HISTORICAL
AS1852C
This SAE Aerospace Standard (AS) defines the maximum allowable free opening dimensions for airframe fueling ports on civil aircraft that require the exclusive use of gasoline as an engine fuel, and the minimum free opening dimensions for airframe fueling ports on civil aircraft that operate with turbine fuels as the primary fuel type and with gasoline as the emergency fuel type. This SAE Aerospace Standard (AS) also defines the features and dimensions for airframe refueling ports on civil aircraft that require the exclusive use of turbine fuel as an engine fuel. In addition, this document defines the minimum fuel nozzle spout dimensions for turbine fuel ground service equipment, and the maximum fuel nozzle spout diameter for gasoline ground service equipment.
Standard

Nozzles and Ports – Gravity Fueling Interface Standards for Civil Aircraft

2012-01-03
CURRENT
AS1852D
This SAE Aerospace Standard (AS) defines the maximum allowable free opening dimensions for airframe fueling ports on civil aircraft that require the exclusive use of gasoline as an engine fuel, and the minimum free opening dimensions for airframe fueling ports on civil aircraft that operate with turbine fuels as the primary fuel type and with gasoline as the emergency fuel type. This SAE Aerospace Standard (AS) also defines the features and dimensions for airframe refueling ports on civil aircraft that require the exclusive use of turbine fuel as an engine fuel. In addition, this document defines the minimum fuel nozzle spout dimensions for turbine fuel ground service equipment, and the maximum fuel nozzle spout diameter for gasoline ground service equipment.
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