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The basic physical mechanisms underlying recent experimentally observed anomalous behavior in the impact performance of safety helmets evaluated with soft (human-like) and hard (magnesium alloy) headform surrogates are qualitatively and quantitatively explained in this paper. The principal and physical mechanisms brought to light in the headform surrogate investigation are directly applicable to the utilization of other forms of surrogates (head -neck, thorax, whole body). In particular the results raise a serious question as to the validity of using non-human responding surrogates, with human generated injury tolerance data, for the purpose of assessing safety system performance. The implications of the results are that good crash-impact protective devices (helmets, restraints, etc.) could be penalized and, equally important, less safe crash-impact protective system designs could result from improper assessment of safety system performance.

Empirical models are presented which predict the threespace position of the torso when responding to reaches with the right arm. Models were derived which specify torso position in terms of the spacial location of 10 surface markers. These markers were positioned over palpable skeletal points of the spine and shoulder girdle. The necessary data were obtained through photogrammetric procedures utilizing four orthogonal cameras. The independent (input) variables to these models are the coordinates of the reach target. A supplementary, slightly more accurate, set of models was also derived in which the set of independent variables was enlarged to include the anthropometric dimensions of the subject. The second, concurrent phase of the analysis resulted in the derivation of a set of models which describes the configuration of the internal, torso skeletal system.

The automotive safety community has grown increasingly aware of the societal costs of injury impairment and disability resulting from automobile accidents. A significant portion of this impairment can be attributed to lower extremity trauma. An accident data study was conducted to determine lower extremity injury frequencies and mechanisms for restrained front-seat occupants in frontal collisions. A query of the 1988-1990 NASS (National Accident Sampling System) data provided information on pelvis, femur, knee, leg, and ankle and foot injuries. Age, gender, seating position, and delta-V were examined for their effect on the data. Lower extremity injury data were compared with injury data of similar severity (AIS ≥ 2) for the head, chest, thorax, and abdomen. The NASS data was supplemented with injury impairment information which, combined with anthropomorphic and biomechanical data, provides a prioritization scheme for the design of dummy lower extremities and instrumentation.

Lower limb injuries among motor vehicle occupants are relatively common and are one of the principle causes of permanent disability. The author has reviewed the current literature and his own experience as an orthopaedic surgeon and research accident investigator concerning lower limb injuries among motor vehicle occupants. An unreported series of knee, thigh, hip, pelvis injuries with indepth accident investigation is reported. Incidence rates for specific injury diagnoses are not available. Gross tabulations reveal that lower limb injury is second only to head injury in frequency among injured motor vehicle occupants. Lower limb injuries are possibly the commonest cause of permanent disability and impairment resulting from motor vehicle accidents.

This report presents the results of a three-year study designed to collect analyze, and reduce selected anthropometric data on 4027 infants and children representative of the current U.S. population ranging in age from newborn to 12 years of age. Since the major purpose was to provide basic measurement data most useful and critical to consumer product design, regulatory consideration, or other direct applications, 12 of the 41 measurements taken were applied measurements which have not been previously available. As an example of the direct application to product design, measurement of buttock depth on 3-to 6-month-old infants provided an objective basis for establishment of crib interslat distances. A substantial portion of the study involved the design, fabrication, development, and testing of a new generation of anthropometric measuring devices which transmit measurement signals to a portable mini-computer data acquisition system or to a set of readout meters.

Aircraft used for business (executive corporate transportation or personal business) and utility purposes now represent about one-third of the total United States aircraft inventory. Data from accident investigation of business aircraft involved in survivable accidents indicate serious injuries and fatality to the occupants occur most frequently as a result of the unprotected head and neck or chest flailing in contact with aircraft controls, instrument panel, or structure. Improvement of current aircraft to provide increased occupant safety and survival during crash impacts is both necessary and feasible. Design considerations include folding seat back locks to prevent collapse, increased seat tie-down to structure, instrument panels and glare shields designed to absorb energy through structural design and padding, stronger seat structure, lateral protection, design and packaging of knobs and projections to minimize injury in contact, and installation of upper torso restraint.

This paper presents an analysis of 67 neck injuries incurred in diving and sliding accidents in swimming pools. The accidents were investigated to establish the appropriate medical and mechanical factors involved. A mathematical model was developed to allow the prediction of the trajectory and velocity of the subjects prior to their injury. Nine of the accidents were selected for real life simulation. The simulation included the selection of test subjects of similar physical build to the accident victims who then performed the maneuvers leading to the injury, but in deeper water. High speed movies (200 frames per second) were taken, above and below the water, to measure the motion. A frame by frame analysis provided data to determine the trajectory and velocity profiles of the test subject. The maneuvers studied included diving from the pool edge, diving from various board types and sliding down various sliding board configurations.

Head injury is a serious threat to lives of people working around farm machinery. The consequence of head injuries are costly, paralytic, and often fatal. Clinical and biomechanical data on head injuries are reviewed and their application in the analysis of head injury risk associated with farm tractor discussed. A significant proportion of tractor-related injuries and deaths to adults, as well as children, is due directly or indirectly to head injury. An improved injury reporting program and biomechanical studies of human response to tractor rollover, runover, and falls, are needed to understand mechanisms of the associated head injury.

In a crash, impact against the steering assembly can be a major cause of serious and fatal injury to drivers. But the interrelationship between injury protection and factors of surface area, configuration, padding, relative position of the spokes, and number and stiffness of spokes and rim is not clear. This paper reports a series of high-G sled tests conducted with anesthetized animal subjects in 30 mph impacts at 30 G peaks. A total of eight tests were conducted, five utilizing pig subjects, one a female chimpanzee, one an anthropomorphic dummy, and one test with no subject. Instrumentation included closed circuit TV, a tri-axial load cell mounted between the steering wheel and column, seat belt load measurement, six Photo-Sonics 1000 fps motion picture cameras, and poloroid photography. Medical monitoring pre, during and post-impact was followed by gross and microscopic tissue examination.

Properties of the human neck which may influence a person's susceptibility to “whiplash” injury during lateral impact have been studied in 96 normal subjects. Subjects were chosen on the basis of age, sex, and stature and data were grouped into six primary categories based on sex (F, M) and age (18-24, 35-44, 62-74). The data include: measures of head, neck and body anthropometry in standing and simulated automotive seating positions, three-dimensional range of motion of the head and neck, head/neck response to low-level acceleration, and both stretch reflex time and voluntary isometric muscle force in the lateral direction. Reflex times are found to vary from about 30 to 70 ms with young and middle aged persons having faster times than older persons, and females having faster times than males. Muscle strength decreases with age and males are, on the average, stronger than females.

A statistical study of sports car racing sanctioned by the Sports Car Club of America demonstrates the frequency of roll-over accidents and the infrequency of serious injury from such accidents. Detailed case studies from Watkins Glen Grand Prix Course are presented. Three similar rollover accidents taken from the author’s medical practice are presented for comparison. The use of roll bars for open cars is advocated.

Because of its flexibility and structure, the cervical spine is disposed to various mechanisms of injury: although not so common as injuries caused by head impacts, cervical fractures and/or fracture-dislocations have been reported without direct impact to the head. Some cervical injuries reported have been sustained by wearers of lap and shoulder belts in auto accidents; however, we do not consider belt use a potential hazard because ample evidence has accrued in the medical and engineering literature to document general injury and fatality reduction by use of seatbelts. We believe that in many instances occupants would be more seriously injured or killed were belts not worn. The present paper reviews reports of cervical injuries without head impact found in the literature and case histories of such injuries from the Highway Safety Research Institute of The University of Michigan, as well as experimental studies in animals, cadavers, and volunteer subjects.

Basic physical characteristics of the neck have been defined which have application to the design of biomechanical models, anthropometric dummies, and occupant crash protection devices. The study was performed using a group of 180 volunteers chosen on the basis of sex, age (18-74 years), and stature. Measurements from each subject included anthropometry, cervical range-of-motion (observed with both x-rays and photographs), the dynamic response of the cervical flexor and extensor muscles to a controlled jerk, and the maximum voluntary strength of the cervical muscles. Data are presented in tabular and graphic form for total range-of-motion, cervical muscle reflex time, decelerations of the head, muscle activation time, and cervical muscle strength. The range-of-motion of females was found to average 1-12 deg greater than that of males, depending upon age, and a definite degradation in range-of-motion was observed with increasing age.

The importance of crashworthiness and the role of restraint systems in occupant impact protection in U.S. civil aircraft design is being increasingly recognized. Current estimates of the number of fatalities which could be prevented annually in survivable accidents range from 33 to 94%. This study reviews the development of existing Federal Aviation Administration restraint system standards from the first requirement for safety belts in the Air Commerce Regulations of 1926 to present 14 CFR 1.1. The FAA and industry standards are critically evaluated for Parts 23 (small airplanes), 25 (air transports), 27 (rotorcraft), and 29 (transport category rotorcraft). State-of-the-art developments, including an overview of previous accident experience, results of experimental studies, comparison with other standards, and primary data sources are provided.

Business and executive aviation represent a combined total of over 40% of the general aviation fleet, but (1977) accounted for only 8.37% of all general aviation accidents recorded. During the period 1964-1977 some 7,351 aircraft engaged in business flying, and 883 in corporate/executive operations, were involved in accidents reported by the NTSB. These accidents were reviewed utilizing the University of Michigan Computerized Accident Files to provide an overall view of the incidence and nature of business/executive aircraft accidents relative to occupant crash injuries. In addition more detailed case studies of selected accidents investigated including a Lear Jet 25B, Cessna 421, Beech Volpar Model 18, and Ted Smith Aerostar 601, are provided to illustrate specific types of crashworthiness, occupant protection, or post-crash emergency egress findings applicable to business/executive operations. Post-crash fire was reported in 29 cases (16.3%) during the 3-year period (1975-1977).

General aviation accident investigations can provide valuable data to the design engineer concerning the crash performance of current models and can indicate needed improvements for occupant protection in future aircraft. Current statistics and the historical background of major investigations during the past 65 years are provided. A five-year study of general aviation accidents occurring in the State of Michigan is used as a basis to illustrate recent findings relative to occupant injury mechanisms, relative crash protection, and crashworthiness performance of current models of aircraft. Results indicate that the degree of structural damage may not relate to the degree of occupant injury when the cabin area remains relatively intact. A primary requirement is documented for adequate upper-torso restraint for all occupants, and the excellent crash performance of such a system is described.

A study of the biomechanical factors concerned with the design of side structures and doors for crashworthiness has been made. Questions regarding optimum stiffness, location of reinforcing members, effect of armrests, and padding have been answered within the framework of injury criteria models. Results of animal studies, cadaver studies, and anthropometric dummies have been combined to produce injury criteria for lateral impacts to the head, thorax, and abdomen. Impacts were applied utilizing a specially designed “air gun” in a laboratory environment emphasizing reproducibility and control. Full-scale crash simulations were performed on an impact sled to verify the results of the more specialized tests and analyses. Scaled models of current production doors were used in the animal series. Scaling relationships for various species of animals have been developed and extrapolated to man. Significant differences in right and left side tolerances to impact were noted and detailed.

The FMVSS were established to provide the public with uniform safety equipment and design standards based on sound research. Ongoing evaluation is essential to maintain the effectiveness and safety of FMVSS and to ensure that current technology is incorporated in standards development. Serious injury (AIS 3 or greater) reporting by NASS should be upgraded to facilitate standards evaluation and development. Although cost effectiveness is a mandated criteria for standards evaluation, the protection of human life and limb must remain the principle criteria for measuring effectiveness. A citizen's advisory panel, similar to the NMVSAC should be established to assist NHTSA in establishing priorities for standards evaluation, development and promulgation.

The Abbreviated Injury Scale (AIS) introduced in January 1968 has been widely used by the Medical Engineering Accident Investigation Teams of the NHTSA, by the General Motors ADAP, by the NATO Country Teams in Europe, and by the AMA Physician-Police Teams. The experience and problems involved in use of the AIS are reviewed. An extended and revised AIS has been developed. Validation studies revealed better than 80% accuracy by multiple users. The Comprehensive Research Injury Scale (CRIS) has been completed for all major medical specialties. The CRIS separates the various criteria (energy dissipation-ED, threat to life-TL, permanent impairment-PI, treatment period-TP, incidence-IN) used with variable quantities and frequencies in the AIS. The CRIS identifies and quantitates each scaling criteria permitting more meaningful and detailed application of the AIS.

Statistics indicate that during the past decade (1967-1976) the number of general aviation aircraft involved in an accident is equivalent to at least 38% of the total U.S. production during that period. Estimates that an aircraft will be involved in an accident over a 20 year life range are as high as 60-70%. Recognition of this probability has led to crashworthiness and occupant survivability “packaging” design concepts as offering the most realistic approach to reduction of serious and fatal injuries when an accident occurs. This paper reviews and illustrates current general aviation aircraft accident experience relative to occupant impact injury and damage indexes, and provides new data relative to current-generation aircraft.