Search Results

A bi-fuel engine with the ability to run optimally on both compressed natural gas (CNG) and gasoline is being developed. Such bi-fuel automotive engines are necessary to bridge the gap between gasoline and natural gas as an alternative fuel while natural gas fueling stations are not yet common enough to make a dedicated natural gas vehicle practical. As an example of modern progressive engine design, a Saturn 1.9 liter 4-cylinder dual overhead cam (DOHC) engine has been selected as a base powerplant for this development. Many previous natural gas conversions have made compromises in engine control strategies, including mapped open-loop methods, or resorting to translating the signals to or from the original controller. The engine control system described here, however, employs adaptive closed-loop control, optimizing fuel delivery and spark timing for both fuels.

New York City Department of Sanitation has operated natural gas fueled refuse haulers in a pilot study: a major goal of this study was to compare the emissions from these natural gas vehicles with their diesel counterparts. The vehicles were tandem axle trucks with GVW (gross vehicle weight) rating of 69,897 pounds. The primary use of these vehicles was for street collection and transporting the collected refuse to a landfill. West Virginia University Transportable Heavy Duty Emissions Testing Laboratories have been engaged in monitoring the tailpipe emissions from these trucks for seven-years. In the later years of testing the hydrocarbons were speciated for non-methane and methane components. Six of these vehicles employed the older technology (mechanical mixer) Cummins L-10 lean burn natural gas engines.

Until a proper fueling infrastructure is established, vehicles powered by natural gas must have bi-fuel capability in order to avoid a limited vehicle range. Although bi-fuel conversions of existing gasoline engines have existed for a number of years, these engines do not fully exploit the combustion and knock properties of both fuels. Much of the power loss resulting from operation of an existing gasoline engine on compressed natural gas (CNG) can be recovered by increasing the compression ratio, thereby exploiting the high knock resistance of natural gas. However, gasoline operation at elevated compression ratios results in severe engine knock. The use of variable intake valve timing in conjunction with ignition timing modulation and electronically controlled exhaust gas recirculation (EGR) was investigated as a means of controlling knock when operating a bi-fuel engine on gasoline at elevated compression ratios.

The Rand Cam engine is a novel design which avoids the use of pistons in favor of a cavity of varying size and shape. A set of vanes protrudes from a rotor into a circular trough in a stator. The vanes seal to the walls and base of the trough, which is of varying depth, and progress around the trough with rotation of the rotor. These vanes therefore pass through the rotor and are constrained to move parallel to the rotational axis. Intake and exhaust processes occur through ports in the stator wall which are revealed by the passing vanes. Advantages of the basic design include an absence of valves, reduction in reciprocating masses, presence of an integral flywheel in the rotor and strong fluid movement akin a swirl induced by the relative velocity between the rotor and stator.

Emissions testing of new heavy-duty engines is performed to ensure compliance with governmental emissions standards. This testing involves operating the engine through the heavy-duty engine transient Federal Test Procedure (FTP). While in-use engine emissions testing would be beneficial in aiding regions to meet standards dictated by the Clean Air Act, the process of removing the engine from the vehicle, fitting it to an engine dynamometer, testing, and refitting the engine in the chassis, combined with costs associated with removing the vehicle from service, is expensive. A procedure for engine emissions testing with the engine in the vehicle using a chassis dynamometer was developed to mimic the FTP. Data from two engines and vehicles (a 195 hp 1994 Navistar T 444E in a single axle straight truck and a 1995 370 hp Cummins N-14 in a tandem drive axle tractor) are presented as well as correlation between engine and chassis emissions tests.

Data has been gathered using the West Virginia University Heavy Duty Transportable Emissions Laboratories from buses operating on diesel and a variety of alternate fuels in the field. Typically, the transportable chassis dynamo meter is set up at a local transit agency and the selected buses are tested using the fuel in the vehicle at the time of the test. The dynamometer may be set up to operate indoors or outdoors depending on the space available at the site. Samples of the fuels being used at the site are collected and sent to the laboratory for analysis and this information is then sent together with emissions data to the Alternate Fuels Data Center at the National Renewable Energy Laboratory. Emissions data are acquired from buses using the Central Business District cycle reported in SAE Standard J1376; this cycle has 14 ramps with 20 mph (32.2 km/h) peaks, separated by idle periods.

In an effort to develop engine/vehicle test methods that will reflect real-world emission characteristics, West Virginia University (WVU) designed and conducted a study on a Class-8 tractor with an electronically controlled diesel engine that was mounted on a chassis dynamometer in the Old Dominion University Langley full-scale wind tunnel. With wind speeds set at 88 km/hr in the tunnel, and the tractor operating at 88 km/hr on the chassis dynamometer, a Scanning Mobility Particle Sizer (SMPS) was employed for measuring PM size distributions and concentrations. The SMPS was housed in a container that was attached to a three-axis gantry in the wind tunnel. Background PM size-distributions were measured with another SMPS unit that was located upstream of the truck plume. Ambient temperatures were recorded at each of the sampling locations. The truck was also operated through transient tests with vehicle speeds varying from 65 to 88 km/hr, with a wind speed of 76 km/hr.

The federal emission standards for heavy duty vehicle engines require the exhaust emissions to be measured and calculated in unit form as grams per break horse-power-hour (g/bhp-hr). Correct emission results not only depend on the precise emission measurement but also rely on the correct determination of vehicle energy consumption. A Transportable Heavy-Duty Vehicle Emission Testing Laboratory (THDVETL) designed and constructed at West Virginia University provides accurate vehicle emissions measurements in grams over a test cycle. This paper contributes a method for measuring the energy consumption (bhp-hr) over the test cycle by a chassis dynamometer. Comparisons of analytical and experimental results show that an acceptable agreement is reached and that the THDVETL provides accurate responses as the vehicle is operated under transient loads and speeds. This testing laboratory will have particular value in comparing the behavior of vehicles operating on alternative fuels.

Emissions of six 32 passenger transit buses were characterized using one of the West Virginia University (WVU) Transportable Heavy Duty Emissions Testing Laboratories, and the fixed base chassis dynamometer at the Colorado Institute for Fuels and High Altitude Engine Research (CIFER). Three of the buses were powered with 1997 ISB 5.9 liter Cummins diesel engines, and three were powered with the 1997 5.9 liter Cummins natural gas (NG) counterpart. The NG engines were LEV certified. Objectives were to contrast the emissions performance of the diesel and NG units, and to compare results from the two laboratories. Both laboratories found that oxides of nitrogen and particulate matter (PM) emissions were substantially lower for the natural gas buses than for the diesel buses. It was observed that by varying the rapidity of pedal movement during accelerations in the Central Business District cycle (CBD), CO and PM emissions from the diesel buses could be varied by a factor of three or more.

The free piston linear engine has the potential to achieve high efficiency and might serve as a viable platform for robust implementation of low temperature combustion schemes (such as homogeneous charge compression ignition - HCCI) due to its ability to vary compression and stroke in response to cylinder and load events. A major challenge is control of the translator motion. Lack of geometric constraint on the piston leads to uncertainty about its top dead center position and timing. While combustion control depends on knowledge of the piston motion, the combustion event also affects the motion profile of the piston. To advance understanding of this coupled system, a numeric model was developed to simulate multiple cycles of a dual cylinder, spring assisted, 2-stroke HCCI, free piston linear engine generator.

With the implementation of a closed loop fuel control system, operation of lean-burn natural gas engines can be optimized in terms of reducing emissions while maximizing efficiency. Such a system would compensate for variations in fuel composition, but also would correct for variations in volumetric efficiency due to immediate engine history and long-term engine component wear. Present day engine controllers perform well when they are operated with the same gas composition for which they were calibrated, but because fuel composition varies geographically as well as seasonally, some method of compensation is required. A closed loop control system on a medium-duty lean-burn engine will enhance performance by maintaining the desired air-fuel ratio to eliminate any unwanted rich or lean excursions (relative to the desired air-fuel ratio) that produce excess engine-out emissions. Such a system can also guard against internal engine damage due to overheating and/or engine knock.

Synthetic diesel fuel can be made from a variety of feedstocks, including coal, natural gas and biomass. Synthetic diesel fuels can have very low sulfur and aromatic content, and excellent autoignition characteristics. Moreover, synthetic diesel fuels may also be economically competitive with California diesel fuel if produced in large volumes. Previous engine laboratory and field tests using a heavy-duty chassis dynamometer indicate that synthetic diesel fuel made using the Fischer-Tropsch (F-T) catalytic conversion process is a promising alternative fuel because it can be used in unmodified diesel engines, and can reduce exhaust emissions substantially. The objective of this study was a preliminary assessment of the emissions from older model transit operated on Mossgas synthetic diesel fuel. The study compared emissions from transit buses operating on Federal no. 2 Diesel fuel, Mossgas synthetic diesel (MGSD), and a 50/50 blend of the two fuels.

Recreational marine engine operation effects water quality as well as air quality. Significant quantities of hydrocarbons are discharged into the rivers, lakes, and estuaries used as recreational boating waters. In order to investigate the impact of recreational marine engine operation on water quality, a MerCruiser 3.0LX four-cylinder four-stroke inboard engine and a Mercury 650 two-cylinder two-stroke outboard engine were tested using EPA required certification procedures. Both engines were tested with exhaust gas/cooling water mixing (scrubbing) in the exhaust stream using both freshwater and saltwater. Additionally, the inboard engine was tested without exhaust scrubbing. Gaseous emissions (HC, NOX, CO, and CO2) from the engines were continuously measured using a constant volume sampling system. Both exhaust gas and cooling water samples were collected and speciated for hydrocarbon species present.

Both field research and certification data show that the lean burn natural gas powered spark ignition engines offer particulate matter (PM) reduction with respect to equivalent diesel power plants. Concerns over PM inventory make these engines attractive despite the loss of fuel economy associated with throttled operation. Early versions of the Cummins L-10 natural gas engines employed a mixer to establish air/fuel ratio. Emissions measurements by the West Virginia University Transportable Heavy Duty Emissions Testing Laboratories on Cummins L-10 powered transit buses revealed the potential to offer low emissions of PM and oxides of nitrogen, (NOx) but variations in the mixture could cause emissions of NOx, carbon monoxide and hydrocarbons to rise. This was readily corrected through mixer repair or readjustment. Newer versions of the L-10 engine employ a more sophisticated fueling scheme with feedback control from a wide range oxygen sensor.

The Fischer-Tropsch (F-T) catalytic conversion process can be used to synthesize diesel fuels from a variety of feedstocks, including coal, natural gas and biomass. Synthetic diesel fuels can have very low sulfur and aromatic content, and excellent autoignition characteristics. Moreover, Fischer-Tropsch diesel fuels may also be economically competitive with California diesel fuel if produced in large volumes. An overview of Fischer-Tropsch diesel fuel production and engine emissions testing is presented. Previous engine laboratory tests indicate that F-T diesel is a promising alternative fuel because it can be used in unmodified diesel engines, and substantial exhaust emissions reductions can be realized. The authors have performed preliminary tests to assess the real-world performance of F-T diesel fuels in heavy-duty trucks. Seven White-GMC Class 8 trucks equipped with Caterpillar 10.3 liter engines were tested using F-T diesel fuel.

A Saturn 1.9 liter engine has been converted for operation on either compressed natural gas or gasoline. A bi-fuel controller (BFC) that uses closed-loop control methods for both fuel delivery and spark advance has been developed. The performance and emissions during operation on each fuel have been investigated with the BFC, as well as the performance and emissions with the stock original equipment manufacturer (OEM) controller using gasoline. In-cylinder pressure was measured at a rate of 1024 points per revolution with piezoelectric pressure transducers flush-mounted in the cylinder head. The in-cylinder pressure was used in real time for ignition timing control purposes, and was stored by a data acquisition system for the investigation of engine stability and differences in the combustion properties of the fuels.

Lean-burn natural gas engines offer attractively low particulate matter emissions and enjoy higher efficiencies than their stoichiometric counterparts. However, even though oxides of nitrogen emissions can be reduced through operation at lambda ratios of greater than 1.3, catalysts cannot reduce the oxides of nitrogen emissions in the oxidizing exhaust environment. Exhaust Gas Recirculation (EGR) offers the potential to reduce engine out oxides of nitrogen emissions by reducing the flame temperature and oxygen partial pressure that encourages their formation during the combustion process. A comparative study involving a change in the nature of primary diluent (air replaced by EGR) in the intake of a Hercules, 3.7 liter, lean-burn natural gas engine has been undertaken in this research. The Hercules engine was equipped with a General Motors electronically controlled EGR valve for low EGR rates, and a slide valve, constructed in house, for high EGR rates.

Linear, crankless, internal combustion engines may find application in the generation of electrical power without the need to convert linear to rotary motion. The elimination of the connecting rod and crankshaft would significantly improve the efficiency of the engine and the reduced weight and cost is an added advantage. The case of two opposed cylinders, with two pistons linked by a solid rod, was considered for idealized modeling. The piston/rod assembly was considered to oscillate with only constant frictional drag. The Otto cycle was used to model efficiency, and this in turn determined compression ratio. Dimensionless groups governing the engine working were identified and used in formulating a description of the engine behavior. Two-stroke operation was assumed. Velocity and position can be related analytically to yield a phase plot.

Concern over health effects associated with diesel exhaust and debate over the influence of high number counts of particles in diesel exhaust prompted research to develop a methodology for diesel particulate matter (PM) characterization. As part of this program, a tractor truck with an electronically managed diesel engine and a dynamometer were installed in the Old Dominion University (ODU) Langley full-scale wind tunnel. This arrangement permitted repeat measurements of diesel exhaust under realistic and reproducible conditions and permitted examination of the steady exhaust plume at multiple points. Background particle size distribution was characterized using a Scanning Mobility Particle Sizer (SMPS). In addition, a remote sampling system consisting of a SMPS, PM filter arrangement, and carbon dioxide (CO2) analyzer, was attached to a roving gantry allowing for exhaust plume sampling in a three dimensional grid. Raw exhaust CO2 levels and truck performance data were also measured.

A research program at West Virginia University sought to identify and quantify the individual hydrocarbon species present in alternative fuel exhaust. Compressed natural gas (CNG) has been one of the most widely researched fuels proposed to replace liquid petroleum fuels. Regulated CNG non-methane hydrocarbon emissions are often lower than hydrocarbon emissions from conventional liquid fuels because of the absence of heavier hydrocarbons in the fuel. Reducing NOx and non-methane organic gas (NMOG) emission levels reduces the ozone forming potential (OFP) of the exhaust gases. A Hercules GTA 3.7 liter medium duty CNG engine was operated at seven load and speed set points using local supply CNG gas. The engine was operated at several rated, intermediate and idle speed set points. The engine was operated while the air/fuel ratio value was varied.