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Additive manufacturing is transforming mobility engineering, driving the factory of the future

2018-12-27
Two new installments in the burgeoning SAE International Podcast Series cast a spotlight on additive manufacturing, which is fueling innovation, greater efficiencies, and the future of mobility engineering. Additive manufacturing continues to advance and transform mobility engineering, as aerospace and automotive firms increasingly adopt and invest in 3D printing technologies, which are becoming more capable and cost-effective.
Article

Electric pickup truck platforms

2022-02-17
Ford stuck with a ladder frame for its electric F-150 Lightning while GM chose an all-new structure for Silverado EV that’s neither unibody nor body-on-frame.
Article

Faster, lighter, stronger: Aerospace composites join together advanced materials

2018-02-14
Boeing and Airbus forecast a worldwide demand for up to 40,000 new aircraft over the next two decades. With a 10-year production backlog and new aircrafts increasingly counting on lightweight composites, manufacturing companies are developing advanced sandwich-structure composite solutions to fill the production gap.
Article

Fokker uses ZwickRoell creep testing machines to test for hydrogen embrittlement on landing gear components

2018-10-17
Aerospace manufacturers walk a metaphorical balance beam to continually develop and produce stronger, more efficient materials and components, while addressing all potential failure modes. This is true for safety-critical aircraft components like landing gear systems. Fokker Landing Gear B.V./GKN Aerospace recently equipped its mechanical laboratory with three creep testing machines to verify its manufacturing process control of zinc-plated bolts for aircraft landing gear systems.
Article

Integrating additive manufacturing into development, production – a free SAE webinar

2018-08-08
SAE International in Warrendale, Pa., is inviting members of the mobility engineering community to participate in the SAE Additive Manufacturing Webinar: Considerations When Integrating Additive Manufacturing into Aerospace and Ground Vehicle Development and Production Environments on Thursday, August 16, 2018 at 1 pm EDT/10 am PDT.
Article

McLaren Applied Technologies’ all-electric, AI-infused vision of Formula 1 racing

2019-01-30
McLaren Applied Technologies of Woking, United Kingdom unveiled their “MCLExtreme” (MCLE) vision for the future of grand prix racing. While McLaren Applied Technologies believes that the 2050 Formula 1 World Championship will still feature open-wheel, rear wheel drive cars with humans in the cockpit, artificial intelligence (AI), augmented reality, autonomous functions, and electric propulsion will play major roles.
Article

Novelis creates first aluminum sheet battery enclosure for mass electric vehicle production

2019-05-01
Battery weight and power density is a major design consideration when it comes to electric and hybrid-electric vehicles. To reduce platform weight for next-generation electric vehicles, Atlanta-based Novelis, Inc. (Novelis) has used direct feedback from industry partners and automotive design engineers to develop the first aluminum sheet battery enclosure.
Article

Stronger, quieter cabs

2019-06-12
Worthington expert sees AHSS and active noise cancellation making off-highway cabs safer and less-stressful places to work.
Article

Tooling decisions play major role in cost, turnaround time

2018-07-24
“Laddering up” of the range of tooling options requires assessing at each plateau whether greater upfront investment in tooling will pay off with a relatively quick return on investment. Since tooling plays such a key role in this equation, it also means working closely with OEMs willing to evaluate the best available tooling options at any time as production requirements increase.
Article

Weber Metals unveils new 540-meganewton press for aerospace components

2018-11-16
Weber Metals Inc., a division of Otto Fuchs KG of Germany, unveiled a new, $180 million, 60,000-ton press at its 2.5-acre facility in Paramount, California, southeast of Los Angeles. It sets a record as the highest tonnage hydraulic forging press in the Americas and the largest privately funded forging press investment in the world.
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