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EXCLUSIVE MEMBER BENEFIT: 2016 MOBILITY ENGINEERING PROFESSIONAL SALARY SURVEY AND CALCULATOR Gain better insight into compensation practices: this salary survey is the only study its kind to explore levels and changes in compensation and employment for engineers and technical employees in the automotive, aerospace, and commercial vehicle industries. It benchmarks compensation levels based by geography, education, industry sector, experience, and managerial and budgetary responsibility. The full report is available to SAE International members by signing into your My SAE account and downloading it into your My Library area. Members also have full access to the updated online interactive salary calculator by visiting SAE’s website. Become a member of SAE International to access this exclusive benefit for free, or purchase it today. YOU BELONG HERE. Membership helps you succeed both personally and professionally. Join us today.

The search for ever-lower emission technology for future generations of aircraft engines is actively progressing on both sides of the Atlantic. Tucked away on a modest-size stand at this year’s Farnborough International Airshow was a highly varied collection of unconventional engine technology displays – a clear indication of radical innovation already being investigated as a part of Ultimate, the European Horizon 2020 research and innovation project.

In part two of a two-part series, Richard Gardner discusses various aerospace propulsion innovations and continued work by aerospace engineers and scientists to advance aircraft engine technologies to increase efficiency and lower emissions.

Aircraft potable (drinking) water systems haven’t changed significantly in the last half-century. These systems consist of cylindrical water tanks pressurized by bleed air from the jet engines, with insulated stainless steel distribution lines. What has changed recently is the increase in the possibility of aircraft picking up contaminated drinking water at foreign and domestic stops. Customer awareness of these problems has also changed - to the point where having reliable drinking water is now a competitive issue among airlines. Old style potable water systems that are used on modern aircraft are high maintenance and exacerbate the growth of microbes because the water is static much of the time. The integrity of some pressurized water tanks are also a concern after years of use. Cost-effective mechanical and biological solutions exist that can significantly reduce the amount of chemicals added and provide good potable water.

In order to take full advantage of SiC, a high temperature package for power module using SiC devices was designed, developed, fabricated and tested. The details of the material selection and fabrication process are described. High temperature reliability test and power test shows that the package presented in this paper can perform well at the high junction temperature.

Sundstrand is investigating 270-Vdc/hybrid 115-Vac electrical power generating and distribution systems technology so as to be well prepared to offer such systems for future aircraft applications. The approach taken has been to design, build, and test a representative system that meets or exceeds the tightest of the performance standards as defined by miliary standards. This paper describes a single-channel, 120-kW hybrid system and presents some typical performance data. The dc bus supplies a 30-kVA, 400-Hz, 115-Vac inverter; constant power load banks of up to 150 kW; and a resistive load bank of up to 90 kW. System simulation studies indicated the potential for unstable operation due to the negative impedance of the constant power load in conjunction with the source ripple filter and the load EMI filters. Unstable voltage and current were observed in system testing when the magnitude of the source impedance was not sufficiently below that of the load impedance.

Sundstrand has been investigating 270-Vdc/hybrid 115-Vac electrical power generating systems (EPGS) technology in preparation for meeting the electrical power generating system (EPGS) requirements for future aircraft (1). Systems such as the one being investigated are likely to be suitable for the More-Electric Aircraft (MEA) concepts presently under industry and military study. The present Sundstrand single-channel testbed is being further expanded to better understand the electrical system performance characteristics and power quality requirements of an MEA in which traditional mechanical subsystems are replaced by those of a “more-electric” nature. This paper presents the most recent Sundstrand 270-Vdc system transient performance data, and describes the modifications being made to the 270-Vdc/hybrid 115-Vac testbed.

The need to improve quality while reducing cost in aerospace manufacturing is requiring new manufacturing methods and processes. Advanced technologies, such as 3D Image Metrology, offer great potential to lean manufacturing, if properly integrated into the production process. Over the last years 3D Image Metrology has developed a level of performance, which make it ideally suited for this purpose. These capabilities include the automatic in-process inspection of tools and parts before machining, machine control for highly accurate positioning during the machining operation, and in-process inspection during machining. This offers jig-less assembly, lower inventory, faster part throughput, and many more advantages.

This specification defines general architectural philosophy and specific design guidance for the proper installation and interface of various cabin equipment within the seats. Consistency with this specification allows each component installed on the seat to operate in concert when integrated with other relevant cabin type equipment. Standard electrical and mechanical interfaces of the In- Flight Entertainment System (IFES) equipment for the 3rd Generation Cabin Network (3GCN) associated with the seat are defined. This equipment consists of the headphone jacks (HPJ), passenger control unit (PCU)/multi function handset (including the cord), seat video display (SVD), remote data outlet (RDO), integrated seat box (ISB) which includes the seat power box (SPB)/seat data box (SDB), remote power outlet (RPO), and in-seat cables. Appropriate definitions are also provided for other electrical devices associated with the seat control/position mechanism.

This SAE Aerospace Information Report (AIR) describes field-level procedures to determine if 400 Hz electrical connections for external power may have been subjected to excessive wear, which may result in inadequate disengagement forces.

This SAE Aerospace Information Report (AIR) describes field-level procedures to determine if 400 Hz electrical connections for external power may have been subjected to excessive wear, which may result in inadequate disengagement forces.

This SAE Recommended Practice which defines the terms and tabulates the limits of the characteristics for various protective devices used in conjunction with 400-cycle ground power for civil aircraft is intended to assist the airlines in standardizing on 400-cycle protective systems. The limits found to be acceptable in the civil aircraft industry are presented.

Coated refractory metals, coated and alloyed graphites, hafnium-tantalum alloys, refractory borides, and stabilized zirconias are considered for the 3600–4000 F high-velocity air environment. Only refractory borides and stabilized zirconias are indicated as offering long duration and reuse capabilities for such high-temperature utilization. Iridium, as coatings on substrates of either graphites or refractory metals, appears attractive for shorter times (less than 1 hr). Environmental evaluation and the need for a theoretical framework to enable the prediction of performance data for such materials are indicated to be major problems facing users and suppliers.

This handbook is intended to assist the user to understand the ANSI/EIA-649B standard principles and functions for Configuration Management (CM) and how to plan and implement effective CM. It provides CM implementation guidance for all users (CM professionals and practitioners within the commercial and industry communities, DoD, military service commands, and government activities (e.g., National Aeronautics and Space Administration (NASA), North Atlantic Treaty Organization (NATO)) with a variety of techniques and examples. Information about interfacing with other management systems and processes are included to ensure the principles and functions are applied in each phase of the life cycle for all product categories.

This paper describes the wing and engine ice protection system, used on all 777 aircraft. The 777 ice protection system is unique in two ways: it has an advanced control system which minimizes aircraft power consumption. In addition, the system was procured by the prime contractor, Boeing, as a fully integrated subsystem from a single supplier.

Certain standard parts in the aerospace industry require qualification as a prerequisite to manufacturing, signifying that the manufacturer’s capacity to produce parts consistent with the performance specifications has been audited by a neutral third-party auditor, key customer, and/or group of customers. In at least some cases, a certifying authority provides manufacturers with certificates of qualification which they can then present to prospective customers, and/or lists qualified suppliers in a Qualified Parts List or Qualified Supplier List available from that qualification authority. If this list is in an infrequently updated and/or inconsistently styled format as might be found in a print or PDF document, potential customers wishing to integrate qualification information into their supplier tracking systems must use a potentially error-prone manual process that could lead to later reliance on out-of-date or even forged data.

The characteristics of turbines for turbojet and space power plant applications are compared on the basis of power requirement trends, working fluids, materials, and system requirements. The differences in Brayton and Rankine cycles, the requirements of the cycles imposed on turbines, and typical losses inherent in present low power space turbines are discussed. A comparison is made of representative present and future turbines for turbojet and space power applications. Future large space turbines will parallel the performance and design techniques of high performance gas turbines. Some of the design techniques of steam turbines can also be used because of experience with wet vapor and long endurance. The future goals and problem areas of turbojet and space turbines are shown.

The electronics package for a Category II qualified business jet aircraft and the function of the various components of the system are described. These components include: dual Collins 51-RV-l VOR/ILS/G. S. receivers which provide and utilize beams along which the aircraft descends for a safe approach; a Collins AL-101 radio altimeter to determine altitude; dual flight directors for automatic and manual approaches; and a Collins 54W-1 comparator warning system, to name a few. A general rather than a technical approach is used.

This paper attempts to assess the benefits of a unique distributed propulsion concept, known as the Multi-Gas Generator Fan (MGGF) system, over conventional turbofan engines on civilian vertical takeoff and landing (VTOL) applications. The MGGF-based system has shown the potential to address the fundamental technical challenge in designing a VTOL aircraft: the significant mismatch between the power requirements at lift-off/hover and cruise. Vehicle-level performance and sizing studies were implemented using the Grumman Design 698 tilt-nacelle V/STOL aircraft as a notional personal air vehicle (PAV), subjected to hypothetical single engine failure (SEF) emergency landing requirements and PAV mission requirements.