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A 10 KWe dual-mode space power system concept has been identified which is based on INEL's Small Externally-fueled Heat Pipe Thermionic Reactor (SEHPTR) concept. This power system will enhance user capabilities by providing reliable electric power and by providing two propulsion systems; electric power for an arc-jet electric propulsion system and direct thrust by heating hydrogen propellant inside the reactor. The low thrust electric thrusters allow efficient station keeping and long-term maneuvering. The direct thrust capability can provide tens of pounds of thrust at a specific impulse of around 730 seconds for maneuvers that must be performed more rapidly. The direct thrust allows the nuclear power system to move a payload from Low Earth Orbit (LEO) to Geosynchronous Earth Orbit (GEO) in less than one month using approximately half the propellant of a cryogenic chemical stage.

An integration study was performed coupling an SP-100 reactor with either a Brayton or Stirling power conversion subsystem. A power level of 100 kWe was selected for the study. The power system was to be compatible with both the lunar and Mars surface environment and require no site preparation. In addition, the reactor was to have integral shielding and be completely self-contained, including its own auxiliary power for start-up. Initial reliability studies were performed to determine power conversion redundancy and engine module size. Previous studies were used to select the power conversion optimum operating conditions (ratio of hot-side temperature to cold-side temperature). Results of the study indicated that either the Brayton or Stirling power conversion subsystems could be integrated with the SP-100 reactor for either a lunar or Mars surface power application.

Two-phase capillary loops are being extensively studied as heat collection and rejection systems for space applications as they appear to satisfy several requirements like low weight, low volume, temperature control under variable heat loads and/or heat sink, operation under on ground and micro gravity conditions, simplicity of mounting and heat transfer through tortuous paths. In 1998–2000 Alenia defined and Lavochkin Association developed the Deployable Radiator on the base of honeycomb panels, axial grooved heat pipes and Loop Heat Pipe. It was designed for on-ground testing.

The scope of this Standard is the definition of the response of a numerically controlled machine to a valid sequence of records made up of 32 bit binary words or ASCII text strings. The Standard defines the structure of these records and of the 32 bit binary words or ASCII text strings which make up the records. This standard addresses the control of machines capable of performing 2, 3, 4, and 5 axis motion of an active tool (mill, laser, pen, etc.) relative to a part, and those capable of 2 and 4 axis tool motion relative to a rotating part (turning machines), including parallel tool slide sets capable of concurrent (merged) motion.

A low pressure axial fan for benchmarking numerical methods in the field of aerodynamics and aeroacoustics is presented. The generic fan for this benchmark is a typical fan to be used in commercial applications. The design procedure was according to the blade element theory for low solidity fans. A wide range of experimental data is available, including aerodynamic performance of the fan (fan characteristic curve), fluid mechanical quantities on the pressure and suction side from laser Doppler anemometer (LDA) measurements, wall pressure fluctuations in the gap region and sound characteristics on the suction side from sound power and microphone array measurements. The experimental setups are described in detail, as to ease reproducibility of measurement positions. This offers the opportunity of validating aerodynamic and aeroacoustic quantities, obtained from different numerical tools and procedures.

A low pressure axial fan for benchmarking numerical methods in the field of aerodynamics and aeroacoustics is presented. The generic fan for this benchmark is a typical fan to be used in commercial applications. The design procedure was according to the blade element theory for low solidity fans. A wide range of experimental data is available, including aerodynamic performance of the fan (fan characteristic curve), fluid mechanical quantities on the pressure and suction side from laser Doppler anemometer (LDA) measurements, wall pressure fluctuations in the gap region and sound characteristics on the suction side from sound power and microphone array measurements. The experimental setups are described in detail, as to ease reproducibility of measurement positions. This offers the opportunity of validating aerodynamic and aeroacoustic quantities, obtained from different numerical tools and procedures.

The Near Infrared Camera and Multi Object Spectrometer (NICMOS) was installed in the Hubble Space Telescope in February 1997. Shortly thereafter, the instrument experienced a thermal short in its solid nitrogen dewar system which will shorten its useful life significantly. A reverse Brayton cycle mechanical refrigerator will be installed during the third servicing mission (SM3) to provide cooling for the instrument, and thereby extend its life. A Capillary Pump Loop (CPL) and radiator system has been designed, built and tested to remove up to 500 watts of heat from the mechanical cooler and its electronics. This paper will describe the CPL system in detail and present the results of the extensive testing and qualification program.

This paper describes the requirements, design, and early testing of a flight weight V/STOL clutch. A clutch is required between the combiner box and the forward or nose fan for some versions of V/STOL aircraft. This clutch has been designed to transmit 11,000 HP at fan drive speeds, and be capable of minimum engagement times and rapid cycling. This paper will cover the mechanical arrangement and control system of this clutch.

A unique heat exchanger has been developed with potential applications for cooling high power density electronics and perhaps high energy laser mirrors. The device was designed to absorb heat fluxes of approximately 50 w/cm2 (158,000 Btu/hr.ft2) with a low thermal resistance, a high surface temperature uniformity and very low hydraulic pumping power. A stack of thin copper orifice plates and spacers was bonded together and arranged to provide liquid jet impingement heat transfer on successive plates. This configuration resulted in effective heat transfer coefficients, based on the prime surface, of about 85,000 w/m2 °C (15,000 Btu/hr.ft2 °F) and 1.8 watts (.002 HP) hydraulic power with liquid Freon 11 as coolant.

This paper attempts to assess the benefits of a unique distributed propulsion concept, known as the Multi-Gas Generator Fan (MGGF) system, over conventional turbofan engines on civilian vertical takeoff and landing (VTOL) applications. The MGGF-based system has shown the potential to address the fundamental technical challenge in designing a VTOL aircraft: the significant mismatch between the power requirements at lift-off/hover and cruise. Vehicle-level performance and sizing studies were implemented using the Grumman Design 698 tilt-nacelle V/STOL aircraft as a notional personal air vehicle (PAV), subjected to hypothetical single engine failure (SEF) emergency landing requirements and PAV mission requirements.

A number of specimen life performance tests were conducted on three test lubricants selected to demonstrate their gross ranking capabilities. The results indicated that the test rigs should be used only for gross ranking. A large difference in magnitude of life values were obtained even though agreement in gross ranking was obtained by three out of the five participating laboratories. Further testing is recommended under preselected test conditions and lubricants.

A connectable/disconectable thermal interface has been developed for the constructable radiator system under development at NASA-Johnson Space Center. A contact heat exchanger approach which involves pressurized clamping of a segmented cylindrical heat exchanger on the outside of a round heat pipe evaporator section was designed, fabricated, and tested. Dry metal-to-metal contact conductance heat transfer is utilized. Test results have indicated excellent contact conductances of up to 8500 w/m2°c (1500 Btu/ft2°F) at 2000 kPa (300 psi) clamping force. The feasibility and fabricability of the design have been demonstrated.

The Shuttle orbiter currently uses hydrazine-powered APU’s for powering its hydraulic system pumps. To enhance vehicle safety and reliability, NASA is pursuing an APU upgrade where the hydrazine-powered turbine is replaced by an electric motor pump and battery power supply. This EAPU (Electric APU) upgrade presents several thermal control challenges, most notably the new requirement for moderate temperature control of high-power electronics at 132 °F (55.6 °C). This paper describes how the existing Water Spray Boiler (WSB), which currently cools the hydraulic fluid and APU lubrication oil, is being modified to provide EAPU thermal management.

An important current engineering problem in the aviation field involves the providing of increasingly effective lubricating oil filtration for today's more advanced aircraft engines. The critical demands of the higher powered reciprocating engines and the new gas turbine engines, together with the strong desire to reduce aircraft operating and maintenance costs require considerable refinement and improvement in oil filtration methods. This paper discusses some recent developments in scavenge oil filtration and describes a basic, new filter design.

This test method describes a procedure for determining the insoluble contamination level of the downstream side of filter elements. Results of this procedure are intended to be used only for evaluation of the effectiveness of various cleaning treatments, or cleanliness of element as received from manufacturers. The data obtained by this procedure do not necessarily indicate, qualitatively or quantitatively, the contamination which may be released by a filter element into a fluid during service use. Because of the wide variety of conditions which may exist in service applications, it is recommended that the user design and conduct his own particular service performance test. (See paragraph 10.1).

A method for thermally analyzing convectively cooled flight experiments is presented in this paper. A three-dimensional fluid flow analysis code was used to optimize air circulation patterns and predict air velocities in thermally critical areas. A comparison between a fan flow analysis using this code and the performance characteristics of a typical isothermal free jet was made. The velocity profiles and radial distribution agree well for downstream mixing of the flow. Predicted air velocities from the fluid analysis were used to calculate forced convection coefficients for the flight experiment. These convection coefficients were used in a finite difference thermal analysis code to describe the response of air temperature and heat loss for the LIDAR Atmospheric Sensing Experiment (LASE) during transient flight profiles. The performance of the existing thermal design is described and the analytical techniques used to arrive at this design are presented.

During an ExtraVehicular Activity (EVA), both the heat generated by the astronaut's metabolism and that produced by the Portable Life Support System (PLSS) must be rejected to space. The heat sources include the heat of adsorption of metabolic CO2, the heat of condensation of water, the heat removed from the body by the liquid cooling garment, the load from the electrical components and incident radiation. Although the sublimator hardware to reject this load weighs only 1.58 kg (3.48 lbm), an additional 3.6 kg (8 lbm) of water are loaded into the unit, most of which is sublimated and lost to space, thus becoming the single largest expendable during an eight-hour EVA. Using a radiator to reject heat from the astronaut during an EVA can reduce the amount of expendable water consumed in the sublimator. Radiators have no moving parts and are thus simple and highly reliable. However, past freezable radiators have been too heavy.

This paper describes a numerical method for solving three-dimensional incompressible flow problems and its use in predicting the aerodynamic characteristics of V/STOL aircraft. Arbitrary configuration and inlet geometry, fan inflow distributions, thrust vectoring, jet entrainment, angles of yaw, and flight speeds from hover through transition can be treated. Potential-flow solutions are obtained with the method of influence coefficients, using source and doublet panels distributed on the boundary surfaces. The results include pressure distributions, lift, induced drag and side force, and moments. Theoretical solutions are presented for clean lifting wings and for a NASA fan-in-wing model. Comparisons with the experimental NASA data demonstrate the validity of the approach and uncover the importance of viscous effects, fan inflow distribution, and jet entrainment.

This paper reports the proof of concept demonstration of a heat pipe quick disconnect being developed for the space constructible radiator system. The disconnect provides a maintainable coupling between the heat pipe evaporator, which is brazed to a mating heat exchanger, and the replaceable condenser section of a monogroove heat pipe radiator element. Test results, with pressurized nitrogen gas, confirm low leakage rates in both demated and mated configurations. Comparative thermal tests in a working 3 m (10 ft) test bed heat pipe using ammonia fluid revealed a 30% decrease in heat transport due to the additional minor pressure losses from the quick disconnect. The bulk of this loss is attributed to the transition section that joins the two adjacent heat pipe flow channels to the separated liquid and vapor passages within the disconnect coupling. It would be possible to decrease this overall loss in heat transport to under 10% with a redesigned transition section.