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The fundamental understanding of mixture formation and combustion process taking place in a DI diesel engine cylinder is an important parameter for engine design since they affect engine performance and pollutant emissions. Multi-dimensional CFD models are used for detailed simulation of these processes, but suffer from complexity and require significant computational time. The purpose of our work is to develop a new quasi-dimensional 3D combustion model capable of describing the air fuel mixing, combustion and pollutant formation mechanisms, on an engine cycle by cycle basis, needing reasonably low computational time compared to CFD ones, while describing in a more fundamental way the various processes compared to existing multi-zone phenomenological models. As a result, a number of problems associated with the application of multi-zone models are resolved.

The purpose of this paper is to present an alternative method to predict the temperature and flow field in a motored internal combustion engine with bowl in piston. For the fluid flow it is used a phenomenological model which is coupled to a computational fluid dynamic method to solve the energy conservation equation and therefore the temperature field. The proposed method has the advantage of simplicity and low computational time. The computational procedure solves the energy conservation equation by a finite volume method, using a simplified air motion model (estimating axial and radial velocities) to calculate the flow field. The finite volume discretization employs the implicit temporal and hybrid central upwind spatial differencing. The grid used contracts and expands following the piston motion, and the number of nodes in the direction of piston motion vary depending on the crank angle.

A transient analysis simulation program is developed for studying the response of an indirect injection, naturally aspirated, diesel engine after a rapid increase in load when this is equipped with various types of indirect acting governors. Analytical expressions are presented for the better simulation of engine mechanical friction, inertia moments and heat loss to the walls under transient conditions, governor dynamics for both the sensing element and the servopiston, soot emissions and the fuel pump operation. Various types of governor sensing elements (i.e. mechanical, electrical, two-pulse) and feedbacks (i.e. unity and vanishing) for the servomechanism are studied. Explicit diagrams are given to show how each combination of governor type and technical parameters (i.e. mass and number of flyweights, geometrical dimensions, amplification factors) affects the speed response as well as the speed droop and the recovery period of the particular engine.

During the last years a great deal of efforts have been made to reduce pollutant emissions from Direct Injection Diesel Engines. The use of gaseous fuel as a supplement for liquid diesel fuel seems to be one solution towards these efforts. One of the fuels used is natural gas, which has a relatively high auto - ignition temperature and moreover it is an economical and clean burning fuel. The high auto - ignition temperature of natural gas is a serious advantage against other gaseous fuels since the compression ratio of most conventional diesel engines can be maintained. The main aspiration from the usage of dual fuel (liquid and gaseous one) combustion systems, is the reduction of particulate emissions. In the present work are given results of a theoretical investigation using a model developed for the simulation of gaseous fuel combustion processes in Dual Fuel Engines.

A comprehensive transient analysis simulation model is used for the calculation of diesel engine performance under variable speed and load conditions. The analysis includes a detailed description of engine subsystems under transient conditions, thus accounting for the continuously changing character of transient operation, simulating among others the fuel injection, transient mechanical friction, heat losses to the walls and governor operation. The results of engine performance, at every time step during the transient event, are used as inputs for the formulation of thermal boundary conditions, which are needed for the calculation in a parallel way of the thermal transients propagating inside the engine structure.

Despite the improvement in HD Diesel engine out emissions future emission legislation requires significant reduction of both NOx and particulate matter. To accomplish this task various solutions exist involving both internal and external measures. As widely recognized, it will be possibly required to employ both types of measures to meet future emission limits. Towards this direction, it is necessary to reduce NOx further using internal measures. Several solutions exist in that area, but the most feasible ones according to the present status of technical knowledge are EGR, water injection or fuel/water emulsions. These technologies aim to the reduction of both the gas temperature and oxygen concentration inside the combustion chamber that strongly affect NOx formation. However, there remain open points mainly concerning the effectiveness of water addition techniques and penalties related to bsfc and soot emissions.

A three-dimensional multi-zone combustion model is developed for the description of the combustion mechanism inside the engine cylinder of direct injection diesel engines. Various multi-zone models have been proposed in the past for the prediction of DI diesel engine performance and emissions. These models offer an alternative tool if one wants to avoid the use of other more complicated and sophisticated flow models that require high computational times. Most of them have the disadvantage that they focus mainly on emissions, failing to predict at the same time engine performance adequately. In almost all multi-zone models the resulting fuel jet after injection, which is divided into zones, is assumed to be symmetrical around its axis. In the present work a different approach is followed. The fuel jet is divided into zones in the three dimensions overcoming the need for the previous symmetry assumption.

The fuel injection system of diesel engines is of great importance since it controls the combustion mechanism. The rate of injection and the speed of injected fuel are important parameters for engine operation, controlling the combustion and pollutants formation mechanisms. A fuel injection system simulation capable of predicting the performance of the injection system to a good degree of accuracy has been developed. The simulation is based on a detailed geometrical description of the injection system and in modeling each subsystem as a separate control volume. The simulation starts at the driving mechanism of the fuel pump and describes all parts of the system pump chamber, delivery valve, delivery chamber, connecting pipe and injector. The components of the system are put together and interact as they do in reality. From the cam geometry an analytical expression is derived that gives the pump piston lift as a function of the engine crank angle.

During the past years most fundamental research worldwide has been concentrated on the direct injection diesel engine (DI). This engine has a lower specific fuel consumption when compared to the indirect injection diesel engine (IDI) used up to now in most passenger cars. But the application of the direct injection engine on passenger cars and light trucks has various problems. These are associated mainly with its ability to operate at high engine speeds due to the very low time available for combustion. To overcome these problems engineers have introduced various techniques such as swirl and squish for the working fluid and the use of extremely high pressure fuel injection systems to promote the air-fuel mixing mechanism. The last requires the solution of various problems associated with the use of the high pressure and relatively small injector holes.

During the last years a great deal of effort has been made for the reduction of pollutant emissions from direct injection Diesel Engines. Towards these efforts engineers have proposed various solutions, one of which is the use of gaseous fuels as a supplement for liquid diesel fuel. These engines are referred to as dual combustion engines i.e. they use conventional diesel fuel and gaseous fuel as well. The ignition of the gaseous fuel is accomplished through the liquid fuel, which is auto-ignited in the same way as in common diesel engines. One of the fuels used is natural gas, which has a relatively high auto-ignition temperature. This is extremely important since the CR of most conventional diesel engines can be maintained. In these engines the released energy is produced partially from the combustion of natural gas and from the combustion of liquid diesel fuel.

During recent years, the deterioration of greenhouse phenomenon, in conjunction with the continuous increase of worldwide fleet of vehicles and crude oil prices, raised heightened concerns over both the improvement of vehicle mileage and the reduction of pollutant emissions. Diesel engines have the highest fuel economy and thus, highest CO2 reduction potential among all other thermal propulsion engines due to their superior thermal efficiency. However, particulate matter (PM) and nitrogen oxides (NOx) emissions from diesel engines are comparatively higher than those emitted from modern gasoline engines. Therefore, reduction of diesel emitted pollutants and especially, PM and NOx without increase of specific fuel consumption or let alone improvement of diesel fuel economy is a difficult problem, which requires immediate and drastic actions to be taken.

During the recent years, extensive research is conducted worldwide for the purpose of tailpipe emission reduction from diesel engines. These efforts resulted in the achievement of very low emission levels for today's diesels. But considering the future legislation it is required a further drastic reduction. Towards this direction, a multi-zone combustion model is used in the present study to investigate the effect of fuel injection pressure level on the performance and pollutant emissions from a Heavy Duty DI diesel engine. For this purpose it is made use of injection pressure histories obtained from a detailed simulation model at various engine operating conditions. The increase of injection pressure is accomplished by increasing the injector opening pressure from 400 up to 1600 bar.

Considering future emission legislation for HD diesel engines it is apparent that it will be probably necessary to employ A/T devices to achieve them. The main problem concerns the simultaneous control of both NOx and particulate emissions at an acceptable fuel penalty. Concerning particulate matter the use of particulate traps is considered to be a proven technology while for NOx emission control; various solutions exist mainly being the use of SCR catalysts or LNT devices. But LNT traps require periodical regeneration, which is accomplished by generating reducing agents i.e. CO and H2. The present investigation focuses on the regeneration of LNT devices through the engine operating cycle. This can be achieved using two techniques, additional injection of fuel at the exhaust manifold (external measures) or operation at low lambda values in the range of 1.0 or lower (internal measures).

An experimental analysis is carried out to investigate several heat transfer characteristics during the engine cycle, in the combustion chamber and exhaust manifold walls of a direct injection (DI), air-cooled, diesel engine. For this purpose, a novel experimental installation has been developed, which separates the engine transient temperature signals into two groups, namely the long-and the short- term response ones, processing the respective signals in two independent data acquisition systems. Furthermore, a new pre-amplification unit for fast response thermocouples, appropriate heat flux sensors and an innovative, object-oriented, control code for fast data acquisition have been designed and applied. Experimentally obtained cylinder pressure diagrams together with semi-empirical equations for instantaneous heat transfer were used as basis for the calculation of overall heat transfer coefficient.

In this paper, the results are presented from the analysis of the second stage of an experimental investigation with the aim to provide insight to the cyclic, instantaneous heat transfer phenomena occurring in both the cylinder head and exhaust manifold wall surfaces of a direct injection (DI), air-cooled diesel engine. Results from the first stage of the investigation concerning steady-state engine operation have already been presented by the authors in this series. In this second stage, the mechanism of cyclic heat transfer was investigated during engine transient events, viz. after a sudden change in engine speed and/or load, both for the combustion chamber and exhaust manifold surfaces. The modified experimental installation allowed both long- and short-term signal types to be recorded on a common time reference base during the transient event.

A great deal of research is taking place at the present time in the field of diesel engines, especially regarding the emission of gaseous pollutants and soot. This research is essential for engine manufacturers since it is difficult for diesel engines to meet current standards regarding soot and nitric oxide emissions. The problem will become even more severe when the new legislation will be applicable requiring a 50% reduction of existing levels. Many manufacturers and researchers feel that engines will be difficult to meet this criterion without the use of other techniques such as gas aftertreatment or newly developed fuels (low sulfur content, etc.). The aim of this research is to examine the effect of fuel composition and physical properties on the mechanism of combustion and pollutants formation.

The diesel engine is a thermal machine with very high efficiency when compared to other similar engines. But up to now its application for automotive purposes is limited due to the existing limits in power concentration, speed and noise. Up to now most diesel engines used for automotive applications are of the Indirect Injection type due to their ability to operate at relatively high rotational speeds and at low Air Fuel Ratios when compared to direct injection diesel engines. Currently the research is mainly concentrated to DI diesel engines due to their lower specific fuel consumption. Nevertheless it is not entirely clear that IDI diesel engines will be completely replaced. But if we consider in general the diesel engine regardless of its type, it is widely recognized that one of the major problems with their application on automobiles is the emission of particulates (smoke etc.).

With the increasing public interest in energy supply and the environment, attention has focused on the development of ecological and efficient combustion technologies. One of these technologies could be the use of natural gas as supplement fuel for diesel fuel in DI diesel engines. The great availability at attractive prices and the clean nature of combustion are the most important advantages of natural gas compared to conventional diesel fuel. In the present work are given theoretical and experimental results for the combustion mechanism of natural gas in a compression ignition environment, with special emphasis on the combined heat release rate of natural gas and diesel fuel, the duration of combustion and the ignition delay period. Results are also provided for the formation history of pollutants inside the combustion chamber of a DI diesel engine operating in dual fuel mode (with natural gas fuelling).

During the recent years, extensive research conducted worldwide in the field of Heavy Duty Diesel engines has resulted to a significant improvement of engine performance and emissions. These efforts have been assisted from simulation models providing good results. Towards this direction a multi-zone model developed by the authors has been used in the past to examine the effect of injection pressure on DI diesel engine performance and emissions. The attempt was challenging since no experimental data existed when the calculations were conducted, to support the findings. Eventually, experimental data concerning engine performance and emissions became available using slightly different operating conditions and injection pressure data. In the present study an attempt is made to evaluate the prediction ability of the multi zone model by comparing the theoretical results with experimental data and explain any discrepancies between them.

In the past years various models have been proposed for the modelling of performance and pollutants emissions from DI diesel engines. These models range from complicated 3D detailed ones up to simple two zone phenomenological ones. The latter ones although simple offer solutions in engine study and are widely used due to their low computational cost and simplicity. In the present work a multi-zone model for direct injection diesel engines is presented together with its application on a direct injection diesel engine located at the authors laboratory. Multi-zone models usually fail to predict adequately both pollutants emissions and performance and thus focus mainly on pollutants emissions. Of course this is not acceptable since the formation of pollutants is strongly related to the combustion mechanism. In the present work an effort has been made to overcome this problem and predict both performance and emissions throughout the engine operating range.