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Technical Paper

A Fast Running Loading Methodology for Ground Vehicle Underbody Blast Events

2018-04-03
2018-01-0620
A full-system, end-to-end blast modeling and simulation of vehicle underbody buried blast events typically includes detailed modeling of soil, high explosive (HE) charge and air. The complex computations involved in these simulations take days to just capture the initial 50-millisecond blast-off phase, and in some cases, even weeks. The single most intricate step in the buried blast event simulation is in the modeling of the explosive loading on the underbody structure from the blast products; it is also one of the most computationally expensive steps of the simulation. Therefore, there is significant interest in the modeling and simulation community to develop various methodologies for fast running tools to run full simulation events in quicker turnarounds of time.
Standard

A Guide to APU Health Management

2023-09-15
CURRENT
AIR5317A
AIR5317 establishes the foundation for developing a successful APU health management capability for any commercial or military operator, flying fixed wing aircraft or rotorcraft. This AIR provides guidance for demonstrating business value through improved dispatch reliability, fewer service interruptions, and lower maintenance costs and for satisfying Extended Operations (ETOPS) availability and compliance requirements.
Training / Education

AS13002 Qualifying an Alternate Inspection Frequency Plan

2024-10-21
This course is verified by Probitas Authentication as meeting the AS9104/3A requirements for continuing Professional Development. AS13002 defines the process for qualifying an Alternate Inspection Frequency Plan for suppliers within the aero-engine sector.  This two-day course will provide common requirements for developing and qualifying an alternate inspection plan, other than 100% inspection of all features.  This course is designed to cover the basic elements of the process to be applied to design characteristics (as defined in AS9102), and parts or inspection processes as defined by the purchaser.
Training / Education

AS13100 and RM13004 Design and Process Failure Mode and Effects Analysis and Control Plans

2024-07-03
This course is verified by Probitas Authentication as meeting the AS9104/3A requirements for continuing Professional Development. In the Aerospace Industry there is a focus on Defect Prevention to ensure that quality goals are met. Failure Mode and Effects Analysis (PFMEA) and Control Plan activities are recognized as being one of the most effective, on the journey to Zero Defects. This two-day course is designed to explain the core tools of Design Failure Mode and Effects Analysis (DFMEA), Process Flow Diagrams, Process Failure Mode and Effects Analysis (PFMEA) and Control Plans as described in AS13100 and RM13004.
Technical Paper

Analysis of Geo-Location Data to Understand Power and Energy Requirements for Main Battle Tanks

2024-04-09
2024-01-2658
Tanks play a pivotal role in swiftly deploying firepower across dynamic battlefields. The core of tank mobility lies within their powertrains, driven by diesel engines or gas turbines. To better understand the benefits of each power system, this study uses geo-location data from the National Training Center to understand the power and energy requirements from a main battle tank over an 18-day rotation. This paper details the extraction, cleaning, and analysis of the geo-location data to produce a series of representative drive cycles for an NTC rotation. These drive-cycles serve as a basis for evaluating powertrain demands, chiefly focusing on fuel efficiency. Notably, findings reveal that substantial idling periods in tank operations contribute to diesel engines exhibiting notably lower fuel consumption compared to gas turbines. Nonetheless, gas turbines present several merits over diesel engines, notably an enhanced power-to-weight ratio and superior power delivery.
Standard

Automotive Gear Lubricants for Commercial and Military Use

2022-05-20
CURRENT
J2360_202205
The gear lubricants covered by this standard exceed American Petroleum Institute (API) Service Classification API GL-5 and are intended for hypoid-type, automotive gear units, operating under conditions of high-speed/shock load and low-speed/high-torque. These lubricants may be appropriate for other gear applications where the position of the shafts relative to each other and the type of gear flank contact involve a large percentage of sliding contact. Such applications typically require extreme pressure (EP) additives to prevent the adhesion and subsequent tearing away of material from the loaded gear flanks. These lubricants are not appropriate for the lubrication of worm gears. Appendix A is a mandatory part of this standard. The information contained in Appendix A is intended for the demonstration of compliance with the requirements of this standard and for listing on the Qualified Products List (QPL) administered by the Lubricant Review Institute (LRI).
Standard

Automotive Gear Lubricants for Commercial and Military Use

2021-01-27
HISTORICAL
J2360_202101
The gear lubricants covered by this standard exceed American Petroleum Institute (API) Service Classification API GL-5 and are intended for hypoid-type, automotive gear units, operating under conditions of high-speed/shock load and low-speed/high-torque. These lubricants may be appropriate for other gear applications where the position of the shafts relative to each other and the type of gear flank contact involve a large percentage of sliding contact. Such applications typically require extreme pressure (EP) additives to prevent the adhesion and subsequent tearing away of material from the loaded gear flanks. These lubricants are not appropriate for the lubrication of worm gears. Appendix A is a mandatory part of this standard. The information contained in Appendix A is intended for the demonstration of compliance with the requirements of this standard and for listing on the Qualified Products List (QPL) administered by the Lubricant Review Institute (LRI).
Standard

Automotive Gear Lubricants for Commercial and Military Use

2019-01-07
HISTORICAL
J2360_201901
The gear lubricants covered by this standard exceed American Petroleum Institute (API) Service Classification API GL-5 and are intended for hypoid-type, automotive gear units, operating under conditions of high-speed/shock load and low-speed/high-torque. These lubricants may be appropriate for other gear applications where the position of the shafts relative to each other and the type of gear flank contact involve a large percentage of sliding contact. Such applications typically require extreme pressure (EP) additives to prevent the adhesion and subsequent tearing away of material from the loaded gear flanks. These lubricants are not appropriate for the lubrication of worm gears. Appendix A is a mandatory part of this standard. The information contained in Appendix A is intended for the demonstration of compliance with the requirements of this standard and for listing on the Qualified Products List (QPL) administered by the Lubricant Review Institute (LRI).
Technical Paper

Challenging Power Density Requirements for Future Fighter APUs

1991-09-01
912177
Future fighters will require more compact, lighter weight, small gas turbine auxiliary power units (APUs) capable of faster starting, and operation, up to altitudes of 50,000 ft. The US Air Force is currently supporting an Advanced Components Auxiliary Power Unit (ACAPU) research program to demonstrate the technologies that will be required to accomplish projected secondary power requirements for these advanced fighters. The requirements of the ACAPU Program represent a challenging task requiring significant technical advancements over the current state-of-the-art, prominent among which are: Small high heat release high altitude airbreathing combustors. High temperature monolithic ceramic and metallic small turbines. Capability to operate, and transition from non-airbreathing to airbreathing modes. This paper discusses these challenging requirements and establishes technology paths to match and exceed the required goals.
Technical Paper

Comparison and Evaluation of Performance, Combustion and Particle Emissions of Diesel and Gasoline in a Military Heavy Duty 720 kW CIDI Engine Applying EGR

2020-09-15
2020-01-2057
Investigating the impact of Gasoline fuel on diesel engine performance and emission is very important for military heavy- duty combat vehicles. Gasoline has great potential as alternative fuel due to rapid depletion of petroleum reserves and stringent emission legislations, under multi fuel strategy program for military heavy- duty combat vehicle. There is a known torque, horsepower and fuel economy penalty associated with the operation of a diesel engine with Gasoline fuel. On the other hand, experimental studies have suggested that Gasoline fuel has the potential for lowering exhaust emissions, especially NOx, CO, CO2, HC and particulate matter as compared to diesel fuel. Recent emission legislations also restrict the total number of nano particles emitted in addition to particulate matter, which has adverse health impact.
Technical Paper

Computing Remaining Fatigue Life Under Incrementally Updated Loading Histories

2018-04-03
2018-01-0623
After manufacture, every military vehicle experiences a unique history of dynamic loads, depending on loads carried, missions completed, etc. Damage accumulates in vehicle structures and components accordingly, leading eventually to failures that can be difficult to anticipate, and to unpredictable consequences for mission objectives. The advent of simulation-based fatigue life prediction tools opens a path to Digital Twin based solutions for tracking damage, and for gaining control over vehicle reliability. An incremental damage updating feature has now been implemented in the Endurica CL fatigue solver with the aim of supporting such applications for elastomer components. The incremental updating feature is demonstrated via the example of a simple transmission mount component. The damage state of the mount is computed as it progresses towards failure under a series of typical loading histories.
Standard

Coolant Hose - Normal Service Type Convoluted, Wire Support Hose (Supplement to SAE J20 for Government Use Replacing Part of MS51008)

2018-03-04
CURRENT
J20/2_201803
This SAE Standard provides ordering information for any SAE 20R5 hose type (such as “EC, HT, LT” or combination thereof.) This is a wire-reinforced hose for coolant circulating systems of automotive type engines. This hose consists of a convoluted section with plain ends. The hose shall contain a wire helix or helices in the convoluted section. It is a supplement for Government use but may be used by others.
Technical Paper

Decomposition and Coordination to Support Tradespace Analysis for Ground Vehicle Systems

2022-03-29
2022-01-0370
Tradespace analysis is used to define the characteristics of the solution space for a vehicle design problem enabling decision-makers (DMs) to evaluate the risk-benefit posture of a vehicle design program. The tradespace itself is defined by a set of functional objectives defined by vehicle simulations and evaluating the performance of individual design solutions that are modeled by a set of input variables. Of special interest are efficient design solutions because their perfomance is Pareto meaning that none of their functional objective values can be improved without decaying the value of another objective. The functional objectives are derived from a combination of simulations to determine vehicle performance metrics and direct calculations using vehicle characteristics. The vehicle characteristics represent vendor specifications of vehicle subsystems representing various technologies.
Training / Education

Engineering Project Management

2024-05-14
This course is verified by Probitas as meeting the AS9104/3A requirements for Continuing Professional Development. Project Management and Advanced Product Quality Planning (APQP) are two critical techniques used in product development in the mobility industry today. This course will bring these techniques together in an easy to understand format that goes beyond the typical concept of constructing timelines and project planning, by exploring not only the Automotive APQP process, but also key aspects of PM processes.
Book

Fundamentals of Geometric Dimensioning and Tolerancing 2018: Using Critical Thinking Skills, Revised Edition

2021-12-02
The Fundamentals of Geometric Dimensioning and Tolerancing 2018 Using Critical Thinking Skills by Alex Krulikowski reflects the technical content found in the latest release of the ASME Y14.5-2018 Standard. This book includes several key features that aid in the understanding of geometric tolerancing. Each of the textbook's 26 chapters focuses on a major topic that must be mastered to be fluent in the fundamentals of GD&T. Each topic includes a goal that is defined and supported by a set of performance objectives that include real-world examples, verification principles and methods, and chapter summaries. There are more than 260 performance objectives that describe specific, observable, measurable actions that the student must accomplish to demonstrate mastery of each goal. Learning is reinforced by completing three types of exercise problems, along with critical thinking questions that promote application of GD&T on the job.
Technical Paper

Future Military APU Requirements

1991-09-01
912176
Future tactical aircraft will have increased capabilities that will place greater demands on their secondary power systems. Added capabilities such as low observability or internal weapons storage are being planned for without significantly increasing the aircraft's size and weight. The power system must therefore have reduced volume, weight, and complexity, while also being more reliable and maintainable. The auxiliary power unit (APU) is a critical component that must be improved to upgrade the capabilities of the power system. Increasing the APU's power density is one important way for reducing the power system's size and weight. Increased power density, however, will require a power unit operating with higher gas generator temperatures, so this condition will be the major challenge for new APU designs.
Book

Hall-Scott: The Untold Story of a Great American Engine Maker

2007-01-25
Author Francis Bradford, a former Hall-Scott engineer, provides valuable resources and insight not available to any other Hall-Scott researcher. Well-illustrated with numerous photos, drawings, and memos, this fascinating book will be of interest to history buffs in the areas of aviation, rail, marine, trucks, buses, fire equipment, and industrial engines, and to World War and military historians.
Journal Article

Infrared Signature of Fixed and Variable Area C-D Nozzle of Aircraft Engine

2023-01-02
Abstract The use of converging-diverging (C-D) variable area nozzle (VAN) in military aeroengines is now common, as it can give optimal expansion and control over engine back pressure, for a wide range of engine operations. At higher main combustion temperatures (desired for supercruise), an increase in the nozzle expansion ratio is needed for optimum performance. But changes in the nozzle throat and exit areas affect the visibility of engine hot parts as the diverging section of the nozzle is visible for a full range of view angle from the rear aspect. The solid angle subtended by engine hot parts varies with change in visibility, which affects the aircraft infrared (IR) signature from the rear aspect. This study compares the performances of fixed and variable area nozzles (FAN and VAN) in terms of engine thrust and IR signature of the engine exhaust system in the boresight for the same increase in combustion temperature.
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