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Journal Article

A Feed-Forward Approach for the Real-Time Estimation and Control of MFB50 and SOI In Diesel Engines

2014-05-05
2014-01-9046
Feed-forward low-throughput models have been developed to predict MFB50 and to control SOI in order to achieve a specific MFB50 target for diesel engines. The models have been assessed on a GMPT-E Euro 5 diesel engine, installed at the dynamic test bench at ICEAL-PT (Internal Combustion Engine Advanced Laboratory at the Politecnico di Torino) and applied to both steady state and transient engine operating conditions. MFB50 indicates the crank angle at which 50% of the fuel mass fraction has burned, and is currently used extensively in control algorithms to optimize combustion phasing in diesel engines in real-time. MFB50 is generally used in closed-loop combustion control applications, where it is calculated by the engine control unit, cycle-by-cycle and cylinder by-cylinder, on the basis of the measured in-cylinder pressure trace, and is adjusted in order to reduce the fuel consumption, combustion noise and engine-out emissions.
Journal Article

Analysis of Combustion and Emissions in a EURO V Diesel Engine by Means of a Refined Quasi-Dimensional Multizone Diagnostic Model

2012-04-16
2012-01-1066
A quasi-dimensional multizone combustion model, that was previously developed by the authors, has been refined and applied for the analysis of combustion and emission formation in a EURO V diesel engine equipped with a piezo indirect-acting injection system. The model is based on the integration of the predictive non-stationary variable-profile 1D spray model recently presented by Musculus and Kattke, with a diagnostic multizone thermodynamic model specifically developed by the authors. The multizone approach has been developed starting from the Dec conceptual scheme, and is based on the identification of several homogeneous zones in the combustion chamber, to which mass and energy conservation laws have been applied: an unburned gas zone, made up of air, EGR (Exhaust Gas Recirculation) and residual gas, several fuel/unburned gas mixture zones, premixed combustion burned gas zones and diffusive combustion burned gas zones.
Journal Article

Analysis of Various Operating Strategies for a Parallel-Hybrid Diesel Powertrain with a Belt Alternator Starter

2012-04-16
2012-01-1008
The sustainable use of energy and the reduction of pollutant emissions are main concerns of the automotive industry. In this context, Hybrid Electric Vehicles (HEVs) offer significant improvements in the efficiency of the propulsion system and allow advanced strategies to reduce pollutant and noise emissions. The paper presents the results of a simulation study that addresses the minimization of fuel consumption, NOx emissions and combustion noise of a medium-size passenger car. Such a vehicle has a parallel-hybrid diesel powertrain with a high-voltage belt alternator starter. The simulation reproduces real-driver behavior through a dynamic modeling approach and actuates an automatic power split between the Internal Combustion Engine (ICE) and the Electric Machine (EM). Typical characteristics of parallel hybrid technologies, such as Stop&Start, regenerative braking and electric power assistance, are implemented via an operating strategy that is based on the reduction of total losses.
Journal Article

Assessment of a New Quasi-Dimensional Multizone Combustion Model for the Spray and Soot Formation Analysis in an Optical Single Cylinder Diesel Engine

2013-09-08
2013-24-0044
An innovative quasi-dimensional multizone combustion model for the spray formation, combustion and emission formation analysis in DI diesel engines was assessed and applied to an optical single cylinder engine. The model, which has been recently presented by the authors, integrates a predictive non stationary 1D spray model developed by the Sandia National Laboratory, with a diagnostic multizone thermodynamic model. The 1D spray model is capable of predicting the equivalence ratio of the fuel during the mixing process, as well as the spray penetration. The multizone approach is based on the application of the mass and energy conservation laws to several homogeneous zones identified in the combustion chamber. A specific submodel is also implemented to simulate the dilution of the burned gases. Soot formation is modeled by an expression which derives from Kitamura et al.'s results, in which an explicit dependence on the local equivalence ratio is considered.
Journal Article

Combustion Prediction by a Low-Throughput Model in Modern Diesel Engines

2011-04-12
2011-01-1410
A new predictive zero-dimensional low-throughput combustion model has been applied to both PCCI (Premixed Charge Compression Ignition) and conventional diesel engines to simulate HRR (Heat Release Rate) and in-cylinder pressure traces on the basis of the injection rate. The model enables one to estimate the injection rate profile by means of the injection parameters that are available from the engine ECU (Electronic Control Unit), i.e., SOI (Start Of main Injection), ET (Energizing Time), DT (Dwell Time) and injected fuel quantities, taking the injector NOD (Nozzle Opening Delay) and NCD (Nozzle Closure Delay) into account. An accumulated fuel mass approach has been applied to estimate Qch (released chemical energy), from which the main combustion parameters that are of interest for combustion control in IC engines, such as, SOC (Start Of Combustion), MFB50 (50% of Mass Fraction Burned) have been derived.
Journal Article

Comparison between Internal and External EGR Performance on a Heavy Duty Diesel Engine by Means of a Refined 1D Fluid-Dynamic Engine Model

2015-09-06
2015-24-2389
The potential of internal EGR (iEGR) and external EGR (eEGR) in reducing the engine-out NOx emissions in a heavy-duty diesel engine has been investigated by means of a refined 1D fluid-dynamic engine model developed in the GT-Power environment. The engine is equipped with Variable Valve Actuation (VVA) and Variable Geometry Turbocharger (VGT) systems. The activity was carried out in the frame of the CORE Collaborative Project of the European Community, VII FP. The engine model integrates an innovative 0D predictive combustion algorithm for the simulation of the HRR (heat release rate) based on the accumulated fuel mass approach and a multi-zone thermodynamic model for the simulation of the in-cylinder temperatures. NOx emissions are calculated by means of the Zeldovich thermal and prompt mechanisms.
Journal Article

Development and Assessment of Pressure-Based and Model-Based Techniques for the MFB50 Control of a Euro VI 3.0L Diesel Engine

2017-03-28
2017-01-0794
Pressure-based and model-based techniques for the control of MFB50 (crank angle at which 50% of the fuel mass fraction has burned) have been developed, assessed and tested by means of rapid prototyping (RP) on a FPT F1C 3.0L Euro VI diesel engine. The pressure-based technique requires the utilization of a pressure transducer for each cylinder. The transducers are used to perform the instantaneous measurement of the in-cylinder pressure, in order to derive its corresponding burned mass fraction and the actual value of MFB50. It essentially consists of a closed-loop approach, which is based on a cycle-by-cycle and cylinder-to-cylinder correction of the start of injection of the main pulse (SOImain), in order to achieve the desired target of MFB50 for each cylinder.
Journal Article

Development of a High Performance Natural Gas Engine with Direct Gas Injection and Variable Valve Actuation

2017-09-04
2017-24-0152
Natural gas is a promising alternative fuel for internal combustion engine application due to its low carbon content and high knock resistance. Performance of natural gas engines is further improved if direct injection, high turbocharger boost level, and variable valve actuation (VVA) are adopted. Also, relevant efficiency benefits can be obtained through downsizing. However, mixture quality resulting from direct gas injection has proven to be problematic. This work aims at developing a mono-fuel small-displacement turbocharged compressed natural gas engine with side-mounted direct injector and advanced VVA system. An injector configuration was designed in order to enhance the overall engine tumble and thus overcome low penetration.
Technical Paper

Diagnostics of Mixing Process Dynamics, Combustion and Emissions in a Euro V Diesel Engine

2011-09-11
2011-24-0018
An innovative approach to the study of combustion and emission formation in modern diesel engines has been applied to a EURO V diesel engine equipped with an indirect-acting piezo injection system. The model is based on the joint use of a predictive non-stationary 1D spray model, which has recently been presented by Musculus and Kattke, and a diagnostic multizone thermodynamic model developed by the authors. The combustion chamber content has been split into homogeneous zones, to which mass and energy conservation laws have been applied: an unburned gas zone, made up of air, EGR and residual gas, several fuel/unburned gas mixture zones, premixed combustion burned gas zones and diffusive combustion burned gas zones. The 1D spray model enables the mixing process dynamics of the different fuel parcels with the unburned gas to be estimated for each injection pulse; therefore, the equivalent ratio time-history of each mixture zone can be estimated.
Journal Article

Effects of Rail Pressure, Pilot Scheduling and EGR Rate on Combustion and Emissions in Conventional and PCCI Diesel Engines

2010-04-12
2010-01-1109
In diesel engines the optimization of engine-out emissions, combustion noise and fuel consumption requires the experimental investigation of the effects of different injection strategies as well as of a large number of engine operating variables, such as scheduling of pilot and after pulses, rail pressure, EGR rate and swirl level. Due to the high number of testing conditions involved full factorial approaches are not viable, whereas Design of Experiment techniques have demonstrated to be a valid methodology. However, the results obtained with such techniques require a subsequent critical analysis, so as to investigate the cause and effect relationships between the set of engine operating variables and the combustion process characteristics that affect pollutant formation, noise of combustion and engine efficiency.
Technical Paper

Estimation of the Engine-Out NO2/NOx Ratio in a EURO VI Diesel Engine

2013-04-08
2013-01-0317
The present work has the aim of developing a semi-empirical correlation to estimate the NO₂/NOx ratio as a function of significant engine operating variables in a modern EURO VI diesel engine. The experimental data used in the present study were acquired at the dynamic test bench of ICEAL-PT (Internal Combustion Engine Advanced Laboratory at the Politecnico di Torino), in the frame of a research activity on the optimization of a General Motors Euro VI prototype 1.6-liter diesel engine equipped with a single-stage variable geometry turbine and a solenoid Common Rail system. The experimental tests were conducted over the whole engine map. A preliminary analysis was carried out to evaluate the uncertainty of the experimental acquired data and the NO₂/NOx ratio.
Technical Paper

Experimental and Numerical Analysis of Diluted Combustion in a Direct Injection CNG Engine Featuring Post- Euro-VI Fuel Consumption Targets

2018-04-03
2018-01-1142
The present paper is concerned with part of the work performed by Renault, IFPEN and Politecnico di Torino within a research project founded by the European Commission. The project has been focused on the development of a dedicated CNG engine featuring a 25% decrease in fuel consumption with respect to an equivalent Diesel engine with the same performance targets. To that end, different technologies were implemented and optimized in the engine, namely, direct injection, variable valve timing, LP EGR with advanced turbocharging, and diluted combustion. With specific reference to diluted combustion, it is rather well established for gasoline engines whereas it still poses several critical issues for CNG ones, mainly due to the lower exhaust temperatures. Moreover, dilution is accompanied by a decrease in the laminar burning speed of the unburned mixture and this generally leads to a detriment in combustion efficiency and stability.
Technical Paper

Fluid-Dynamic Modeling and Advanced Control Strategies for a Gaseous-Fuel Injection System

2014-04-01
2014-01-1096
Sustainable mobility has become a major issue for internal combustion engines and has led to increasing research efforts in the field of alternative fuels, such as bio-fuel, CNG and hydrogen addition, as well as into engine design and control optimization. To that end, a thorough control of the air-to-fuel ratio appears to be mandatory in SI engine in order to meet the even more stringent thresholds set by the current regulations. The accuracy of the air/fuel mixture highly depends on the injection system dynamic behavior and to its coupling to the engine fluid-dynamic. Thus, a sound investigation into the mixing process can only be achieved provided that a proper analysis of the injection rail and of the injectors is carried out. The present paper carries out a numerical investigation into the fluid dynamic behavior of a commercial CNG injection system by means of a 0D-1D code.
Journal Article

HRR and MFB50 Estimation in a Euro 6 Diesel Engine by Means of Control-Oriented Predictive Models

2015-04-14
2015-01-0879
The paper has the aim of assessing and applying control-oriented models capable of predicting HRR (Heat Release Rate) and MFB50 in DI diesel engines. To accomplish this, an existing combustion model, previously developed by the authors and based on the accumulated fuel mass approach, has been modified to enhance its physical background, and then calibrated and validated on a GM 1.6 L Euro 6 DI diesel engine. It has been verified that the accumulated fuel mass approach is capable of accurately simulating medium-low load operating conditions characterized by a dominant premixed combustion phase, while it resulted to be less accurate at higher loads. In the latter case, the prediction of the heat release has been enhanced by including an additional term, proportional to the fuel injection rate, in the model. The already existing and the enhanced combustion models have been calibrated on the basis of experimental tests carried out on a dynamic test bench at GMPT-E.
Journal Article

Impact on Performance, Emissions and Thermal Behavior of a New Integrated Exhaust Manifold Cylinder Head Euro 6 Diesel Engine

2013-09-08
2013-24-0128
The integration of the exhaust manifold in the engine cylinder head has received considerable attention in recent years for automotive gasoline engines, due to the proven benefits in: engine weight diminution, cost saving, reduced power enrichment, quicker engine and aftertreatment warm-up, improved packaging and simplification of the turbocharger installation. This design practice is still largely unknown in diesel engines because of the greater difficulties, caused by the more complex cylinder head layout, and the expected lower benefits, due to the absence of high-load enrichment. However, the need for improved engine thermomanagement and a quicker catalytic converter warm-up in efficient Euro 6 diesel engines is posing new challenges that an integrated exhaust manifold architecture could effectively address. A recently developed General Motors 1.6L Euro 6 diesel engine has been modified so that the intake and exhaust manifolds are integrated in the cylinder head.
Journal Article

Model-Based Control of BMEP and NOx Emissions in a Euro VI 3.0L Diesel Engine

2017-09-04
2017-24-0057
A model-based approach to control BMEP (Brake Mean Effective Pressure) and NOx emissions has been developed and assessed on a FPT F1C 3.0L Euro VI diesel engine for heavy-duty applications. The controller is based on a zero-dimensional real-time combustion model, which is capable of simulating the HRR (heat release rate), in-cylinder pressure, BMEP and NOx engine-out levels. The real-time combustion model has been realized by integrating and improving previously developed simulation tools. A new discretization scheme has been developed for the model equations, in order to reduce the accuracy loss when the computational step is increased. This has allowed the required computational time to be reduced to a great extent.
Journal Article

Multi-Dimensional Modeling of Direct Natural-Gas Injection and Mixture Formation in a Stratified-Charge SI Engine with Centrally Mounted Injector

2008-04-14
2008-01-0975
Direct injection (DI) of natural gas (NG) at high pressure conditions has emerged as a high-potential strategy for improving SI engine performance. Besides, DI allows an increase in the fuel economy, due to the possibility of a significant engine dethrottling at partial load. The high-pressure gas injection can also increase the turbulence level of mixture and thus the overall fuel-air mixing. Since direct NG injection is an emerging technology, there is a lack of experience on the optimum configuration of the injection system and the associated combustion chamber design. In the last few years, some numerical investigations of gas injection have been made, mainly oriented at the development of reliable numerical investigation tools. The present paper is concerned with the development and application of a numerical Star-CD based model for the investigation of the direct NG injection process from a poppet-valve injector into a bowl-piston engine combustion chamber.
Technical Paper

Numerical and Experimental Analysis of Mixture Formation and Performance in a Direct Injection CNG Engine

2012-04-16
2012-01-0401
This paper presents the results of part of the research activity carried out by the Politecnico di Torino and AVL List GmbH as part of the European Community InGAS Collaborative Project. The work was aimed at developing a combustion system for a mono-fuel turbocharged CNG engine, with specific focus on performance, fuel economy and emissions. A numerical and experimental analysis of the jet development and mixture formation in an optically accessible, single cylinder engine is presented in the paper. The experimental investigations were performed at the AVL laboratories by means of the planar laser-induced fluorescence technique, and revealed a cycle-to-cycle jet shape variability that depended, amongst others, on the injector characteristics and in-cylinder backpressure. Moreover, the mixing mechanism had to be optimized over a wide range of operating conditions, under both stratified lean and homogeneous stoichiometric modes.
Technical Paper

Real-Time Calculation of EGR Rate and Intake Charge Oxygen Concentration for Misfire Detection in Diesel Engines

2011-09-11
2011-24-0149
A new procedure for the real-time estimation of the EGR rate and charge oxygen concentration has been developed, assessed and applied to a low-compression ratio GMPT-E EURO V diesel engine. High EGR rates are usually employed in modern diesel engines to reduce combustion temperatures and NOx emissions, especially at medium-low load and speed conditions. The EGR rate is usually calibrated in steady-state conditions, but, under transient conditions, it can be responsible for misfire occurrence or non optimal combustion cycles, if not properly controlled. In other words, combustion instabilities can occur, especially during tip-in maneuvers, which imply transition from high EGR (low load) to low EGR (high load) rates. Misfire is determined by a temporary reduction in the intake charge oxygen concentration during the closure of the EGR valve.
Technical Paper

Real-Time Predictive Modeling of Combustion and NOx Formation in Diesel Engines Under Transient Conditions

2012-04-16
2012-01-0899
The present work has the aim of developing a fast approach for the predictive calculation of in-cylinder combustion temperatures and NOx formation in diesel engines, under steady state and transient conditions. The model has been tested on a PC, and found to require very little computational time, thus suggesting it could be implemented in the ECU (Engine Control Unit) of engines for model-based control tasks. The method starts with the low-throughput predictive combustion model that was previously developed by the authors, which allows the predictive estimation of the heat-release rate and of the in-cylinder pressure trace to be made on the basis of the injection parameters and of a few quantities measured by the ECU, such as the intake manifold pressure and temperature.
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