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This specification covers quality assurance sampling and testing procedures used to determine conformance to applicable material specifications of corrosion- and heat-resistant steel and alloy forgings.

Although in-cylinder optical diagnostics have provided significant understanding of conventional diesel combustion, most alternative combustion strategies have not yet been explored to the same extent. In an effort to build the knowledge base for alternative low-temperature combustion strategies, this paper presents a comparison of three alternative low-temperature combustion strategies to two high-temperature conventional diesel combustion conditions. The baseline conditions, representative of conventional high-temperature diesel combustion, have either a short or a long ignition delay. The other three conditions are representative of some alternative combustion strategies, employing significant charge-gas dilution along with either early or late fuel injection, or a combination of both (double-injection).

This document describes the 2-D computer-aided design (CAD) template for the HPM-1 H-point machine or HPD available from SAE. The elements of the HPD include the curve shapes, datum points and lines, and calibration references. The intended purpose for this information is to provide a master CAD reference for design and benchmarking. The content and format of the data files that are available are also described.

This document describes the 2-D computer-aided design (CAD) template for the HPM-1 H-point machine or HPD available from SAE. The elements of the HPD include the curve shapes, datum points and lines, and calibration references. The intended purpose for this information is to provide a master CAD reference for design and benchmarking. The content and format of the data files that are available are also described.

Cross-sectional distributions of the liquid phase temperatures in fuel sprays were measured using a laser-induced fluorescence technique. The liquid fuel (n-hexadecane or squalane) was doped with pyrene(C16H10). The fluorescence intensity ratios of the pyrene monomer and excimer emissions has temperature dependence, and were used to determine the liquid phase temperatures in the fuel sprays. The measurements were performed on two kinds of sprays. One was performed on pre-heated fuel sprays injected into surrounding gas at atmospheric conditions. The other was performed on fuel sprays exposed to hot gas flow. The spray was excited by laser radiation at 266nm, and the resulting fluorescence was imaged by an intensified CCD camera. The cross-sectional distribution of the liquid phase temperature was estimated from the fluorescence image by the temperature dependence of the intensity ratio.

A theoretical model is presented for predicting springback of wide sheet metal subjected to 2D-stretch-bending operation. The material is assumed to be normal anisotropic with n-th power hardening law, σ = Fεn. Two types of stretch-bending experiment, bending with simultaneous stretching and stretch-bending followed by consecutive re-stretching, is conducted using AK sheet steel and sheet aluminum alloy A5182-O. The measured values of springback are in good agreement with analytical ones for a wide range of bending radii, stretching forces, and loading conditions. Furthermore, a calculation method for predicting springback configurations of 2D sheet metal parts with arbitrary cross-sections which include both stretch-bending and stretch-bending-unbending deformation is proposed.

Structure enhancement based on data monitored in a traditional side impact evaluation is primarily a trial and error exercise resulting in a large number of computer runs. This is because how the structure gets loaded and the degree of contribution of local structural components to resist the impact while absorbing energy during a side collision is not completely known. Developing real time complete load profiles on a body side during the time span of an impact is not an easy task and these loads cannot be calculated from that calculated at the barrier mounting plate. This paper highlights the load distribution, calculated by a procedure using computer aided engineering (CAE) tools, on a typical 2-door vehicle body side when struck by moving deformable barriers used in the insurance institute for highway safety (IIHS), EuroNCAP and LINCAP side impact evaluations.

A test program was conducted to characterize the impact response of an experimental 2-ply windshield construction with a polyurethane (PUR) plastic inner layer. Windshield impact tests were conducted using a linear impactor test facility. Principle among the findings was that the impact response of prototype PUR 2-ply windshields does not differ that significantly from that of baseline 3-ply HPR (High Penetration Resistance) windshields for the subcompact vehicle geometry tested. However, the impact responses of both PUR 2-ply and 3-ply HPR subcompact vehicle windshields were found to be highly variable. Average performance of either construction could thus be enhanced if ways could be found (and then implemented) to reduce this variability.

A test program was conducted to characterize the impact response of an experimental 2-ply windshield construction with a polyvinyl butyral / polyester (PVB/PET) inner plastic laminate. Windshield impact tests were conducted using a linear impactor test facility. Principal among the findings was that the measured impact response of prototype PVB/PET 2-ply windshields was highly variable. Average performance of this construction could thus be improved if ways could be found (and then implemented) to reduce this variability.

THE development of the two-stage torque converter with automatic double clutch is presented here. The author covers particularly the substitution of casting for fabrication for several of the units in the transmission.

This paper describes the engineering, manufacturing and integration necessary to produce the Corvette's first ever all-aluminum spaceframe (see Figure 1). The engineering and manufacturing of the spaceframe was a joint venture between General Motors and suppliers ALCOA (Aluminum Company of America) and Dana Corporation. ALCOA led the initial design of the spaceframe; Dana Corp led the manufacturing; General Motors' Engineering and Manufacturing groups led the integration of the assembly. The aluminum spaceframe design is modeled after the baseline steel structure of the Corvette coupe. The aluminum spaceframe reduces 140 lbs from the steel baseline and enters the plant at 285 lbs. This frame allows the 2006 Corvette Z06 to enter the market at a 3100 lbs curb weight. Aluminum casting, extruding, stamping, hydroforming, laser welding, Metal Inert Gas (MIG) welding, Self Pierce Riveting (SPR), and full spaceframe machining make up the main technologies used to produce this spaceframe.

The General Motors (GM) Corvette design team was challenged with providing a C6 Z06 vehicle spaceframe that maintained the structural performance of its C5 predecessor while reducing mass by at least 56 kg. An additional requirement inherent to the project was that the design must be integrated into the C6 assembly processes with minimal disruption, i.e. seamless integration. In response to this challenge, a collaborative team was formed, consisting of design engineers from General Motors, Alcoa and Dana Corporation. The result of this collaborative effort is an aluminum Z06 spaceframe that satisfies the high performance expectations of the vehicle while reducing the mass by approximately 62 kg. The frame consists of aluminum extrusions, castings and sheets joined by MIG welding, laser welding and self-piercing rivets. The extrusions are 6XXX series alloys, the castings are permanent mold A356 while the sheet panels are formed from the 5XXX series of alloys.

The Ultimate GD&T Pocket Guide explains the most common rules, symbols, and concepts used in geometric dimensioning and tolerancing. ...This one-of-a-kind reference guide includes over 100 detailed drawings to illustrate concepts, more than 40 charts for quick reference, explanations of each GD&T symbol and modifier and much more...Written by standards expert Alex Krulikowski, this valuable on-the-job reference clarifies how to interpret standard-compliant technical drawings that use ASME Y14.5-2009.

On January 14, 2004 President George W Bush outlined a new vision for NASA that has humans venturing back to the moon by 2020. With this ambitious goal, new tools and models have been developed to help define and predict the amount of space radiation astronauts will be exposed to during transit and habitation on the moon. A representative scenario is used that includes a trajectory from LEO to a Lunar Base, and simplified CAD models for the transit and habitat structures. For this study galactic cosmic rays, solar proton events, and trapped electron and proton environments are simulated using new dynamic environment models to generate energetic electron, and light and heavy ion fluences. Detailed calculations are presented to assess the human exposure for transit segments and surface stays.

Weight reduction of automobiles is key technology in order to improve fuel economy and driving performance. Concerning of the motorcycle engine, weight reduction is also the fundamental and important technologies. Cylinder is one of the main parts of engine and the wear characteristics of the cylinder liner are largely related to the engine performance. Gray iron liners squeezed in aluminum cylinder block have been widely used. This is due to the excellent resistance to abrasion of gray iron. In order to realize light all aluminum cylinder, the good abrasion resistant method is necessary to develop to be applied with inner surface of liners. We have developed the new Rapid Composite Plating System for the motorcycle engine cylinders. This system made it possible to adopt all aluminum cylinders without cast iron liners to new type of engine.

The dynamics of vehicle front end crash are studied using the ADAMS dynamic simulation code. The analysis is carried out in three dimensions and can capture the behavior associated with an asymmetrical structure or impact mode. Subroutines which allow the modeling of structural crush and plastic hinge formation, contact forces and friction forces are discussed. The method is relatively inexpensive, but does require a good understanding of the problem on the part of the analyst. A discussion of the techniques that are used to model the structural system is given. The results of the analysis are compared with experimental data and the correlation is very encouraging.

A lightning mapping system has been developed that locates the sources of VHF radiation from lightning discharges in three spatial dimensions and time. The system consists of several VHF receivers distributed over an area of about 100 km diameter. The system locates VHF radiation sources over the array with an accuracy of about 100 m. The system locates sources out to 250 km from the center of the array with reduced accuracy. The observations are found to reflect the basic charge structure of electrified storms.

Sudden tire deflation, or blow-out, is sometimes cited as the cause of a crash. Safety researchers have previously attempted to study the loss of vehicle control resulting from a blow-out with some success using computer simulation. However, the simplified models used in these studies did little to expose the true transient nature of the handling problem created by a blown tire. New developments in vehicle simulation technology have made possible the detailed analysis of transient vehicle behavior during and after a blow-out. This paper presents the results of an experimental blow-out study with a comparison to computer simulations. In the experiments, a vehicle was driven under steady state conditions and a blow-out was induced at the right rear tire. Various driver steering and braking inputs were attempted, and the vehicle response was recorded. These events were then simulated using EDVSM. A comparison between experimental and simulated results is presented.

According to accident analysis, submarining is responsible for most of the frontal car crash AIS 3+ abdominal injuries sustained by restrained occupants. Submarining is characterized by an initial position of the lap belt on the iliac spine. During the crash, the pelvis slips under the lap belt which loads the abdomen. The order of magnitude of the abdominal deflection rate was reported by Uriot to be approximately 4 m/s. In addition, the use of active restraint devices such as pretensioners in recent cars lead to the need for the investigation of Out-Of-Position injuries. OOP is defined by an initial position of the lap belt on the abdomen instead of the pelvis resulting in a direct loading of the abdomen during pretensioning and the crash. In that case, the penetration speed of the belt into the abdomen was reported by Trosseille to be approximately 8 to 12 m/s. The aim of this study was to characterize the response of the human abdomen in submarining and OOP.