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This document establishes recommended practices to validate acceptable corrosion performance of metallic components and assemblies used in medium truck, heavy truck, and bus and trailer applications. The focus of the document is methods of accelerated testing and evaluation of results. A variety of test procedures are provided that are appropriate for testing components at various locations on the vehicle. The procedures incorporate cyclic conditions including corrosive chemicals, drying, humidity, and abrasive exposure. These procedures are intended to be effective in evaluating a variety of corrosion mechanisms as listed in Table 1. Test duration may be adjusted to achieve any desired level of exposure. Aggravating conditions such as joint rotation, mechanical stress, and temperature extremes are also considered. This document does not address the chemistry of corrosion or methods of corrosion prevention. For information in these areas, refer to SAE J447 or similar standard.

There are two ways to assess the characteristics of ride vibrations of a vehicle during its operation. Subjective evaluation and objective measurement. Subjective assessments of the ride vibrations experienced by drivers during ride evaluations are generally performed by a panel of drivers and/or passengers who are instructed to operate or ride a group of vehicles in a predetermined manner in order to subjectively assess the levels and characteristics of ride vibrations. Figures 6A through 6C show examples of subjective evaluation forms presently in use. The disadvantages of the subjective method include need for careful experimental design, need for statistically unbiased samples, complexity of human perceptions of vibrations, and difficulty in comparing qualitative data of vehicles evaluated at different times and/or by different groups of people. Often ride characterization is not an easy task using only qualitative or descriptive terms.

This document establishes recommended practices to validate acceptable corrosion performance of metallic components and assemblies used in medium truck, heavy truck, and bus and trailer applications. The focus of the document is methods of accelerated testing and evaluation of results. A variety of test procedures are provided that are appropriate for testing components at various locations on the vehicle. The procedures incorporate cyclic conditions including corrosive chemicals, drying, humidity, and abrasive exposure. These procedures are intended to be effective in evaluating a variety of corrosion mechanisms as listed in Table 2. Test duration may be adjusted to achieve any desired level of exposure. Aggravating conditions such as joint rotation, mechanical stress, and temperature extremes are also considered. This document does not address the chemistry of corrosion or methods of corrosion prevention. For information in these areas, refer to SAE J447 or similar standard.

There are two ways to assess the characteristics of ride vibrations of a vehicle during its operation. Subjective evaluation and objective measurement. Subjective assessments of the ride vibrations experienced by drivers during ride evaluations are generally performed by a panel of drivers and/or passengers who are instructed to operate or ride a group of vehicles in a predetermined manner in order to subjectively assess the levels and characteristics of ride vibrations. Figures 6A through 6C show examples of subjective evaluation forms presently in use. The disadvantages of the subjective method include need for careful experimental design, need for statistically unbiased samples, complexity of human perceptions of vibrations, and difficulty in comparing qualitative data of vehicles evaluated at different times and/or by different groups of people. Often ride characterization is not an easy task using only qualitative or descriptive terms.

This SAE Recommended Practice applies to fifth wheel kingpins for heavy-duty commercial trailers and semitrailers, used for off highway operation or in hauling heavy loads (see Figure 1).