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Digging with precision Electronic technologies continue to transform the off-highway environment, all the way down to the components used to create electrohydraulic systems, including pumps, valves, and new additions, such as house controllers and sensors. Speeding up design Software automates more tasks, handles challenges. Together for a change On- and off-highway commercial vehicle industries converge at fourth-annual Commercial Vehicle Engineering Congress & Exhibition.

Checking on safety As safety moves into the spotlight, many diagnostic techniques ensure that all the elements work reliably. Going green, quietly The emphasis on reduced emissions is not about to affect teh attention given to the desired levels of comfort and refinement in vehicles.

Switching to new controls Hall-effect switches, LEDs transform cab interiors. Save the weight For efficiency improvements, the desire to reduce the mass of vehicle subsystems is far greater than the ability. As a result, off-highway suppliers must seek innovation and technological advances through other means.

Developing next-generation biofuels Spurred by concerns over national security, future supplies of petroleum, and greenhouse gas emissions, many are looking for fuel from biological renewable sources. Control strategies take many paths I/O, EMC, and SIL are among the acronyms transforming controller development. Lean, green, and marine Following the lead set by road and air transportation, sea vessels are turning to increased amounts of composite materials in their construction.

Executive Viewpoints: Check Corp - Economic trends drive seat heater growth Executive Viewpoints-Vehicle Development Insights from Industry: Driving Factors for Future Innovation - Economic trends drive seat heater growth. Executive Viewpoints: Cummins - Doing more with less Executive Viewpoints-Vehicle Development Insights from Industry: Driving Factors for Future Innovation - Doing more with less. Executive Viewpoints: Dana - Systems integration in the off-highway world Executive Viewpoints-Vehicle Development Insights from Industry: Driving Factors for Future Innovation - Systems intergration in the off-highway world. Executive Viewpoints:Delphi - Making the right connection Executive Viewpoints-Vehicle Development Insights from Industry: Driving Factors for Future Innovation - making the right connection.

A 'defensive' approach Oshkosh Corp. is providing executive leadership for this year's SAE Commercial Vehicle Engineering Congress, placing more emphasis on the military and defense businesses, and how those activities align with the commercial vehicle industry. Hybrid and mighty Having gained popularity un the automotive sector, many suppliers of hybrid drives are engineering their battery-electric offerings for the off-highway market. Customers, in turn, are experiencing major gains in efficiency and economy. Finding off-highway's top model Modeling, simulation advances help engineers get complex design to market quickly. Roll your own Technological advances into autonomously controlled vehicles facilitate road trains and troop support.

Top technologies of 2010 Abridged versions of the most significant innovations as voted on by readers. To read the full veresions of the year's top technologies, including interviews with engineers, visit the website at the end of each story. Trends impacting military and defense engineering Industry leaders discussed a number of pressing issues- ranging from the need for more young engineers to significantly compressed design cycles- at the recent SAE Commercial Vehicle Engineering Congress. Biomaterials: more to come Plants and animals-renewable resources- have begun to make measurable contributions to materials for equipment design.

A quiet revolution Optimizing design, while minimizing NVH, in off-highway equipment and systems. Inferential sensing Engineers propose an onboard electronics hardware and software architecture that can deliver condition-based maintenance solutions in a low-cost platform. Lightweight but heavy duty A look at the design, analysis, testing, and application engineering performed to develop a selectively reinforced brake drum made of aluminum metal matrix composite. Shifting gears smoothly Ric Kleine, a 30-year veteran of Cummins Inc. and former SAE Commercial Vehicle VP, seeks continuity over change as he moves into SAE's driver's seat.

Cummins Vehicle Development Insights from Industry: Technologies and Trends for Future Growth - Tier 4 Final and beyond. Mico Vehicle Development Insights from Industry: Technologies and Trends for Future Growth - A smarter future. BorgWarner Vehicle Development Insights from Industry: Technologies and Trends for Future Growth - meeting emissions goals with multiple technologies. Bosch Rexroth Vehicle Development Insights from Industry: Technologies and Trends for Future Growth - The challenging future of mobile off-highway equipment. Sauer-Danfoss Vehicle Development Insights from Industry: Technologies and Trends for Future Growth - The future of functional safety. Actio Vehicle Development Insights from Industry: Technologies and Trends for Future Growth - Going forward with MSDS management. Eaton Vehicle Development Insights from Industry: Technologies and Trends for Future Growth - If we build it, they will come.

Saving space To address packaging constraints in off-highway equipment, engineers developed a fuel vaporizer catalyst that makes for a more compact aftertreatment system. Steering toward safety A look at new technology concepts to overcome design issues inherent in adapting steering angle for heavy-duty applications. A fluid performance Researchers have developed a procedure to measure a fluid's effect on the degree to which mechanical power is efficiently converted to hydraulic power in pumps typical of off-highway applications.

What we have here is a desire to communicate Telematic service and equipment providers are racing to gain market share in what's expected to become a solid long-term market. Sizing up accumulators No other feature of a hydraulic hybrid has more effect on the end performance of the powertrain than the accumulator. modeling helps to provide specific guidance with regard to establishing pre-charge pressure. Beating a path to biodiesel Multiple pathways are being pursued to increase biodiesel use, reduce dependence on petroleum, and improve the environment, but the best route is not yet known.

The man challenges of Tier 4 engineering Cutting and controlling emissions are the surface goals, but designers must also manage to cut and control costs, while adding complexity. A cool look at heat protection CFD is used to predict flow and thermal fields within the engine compartment both at steady state and transient conditions. Hushing hydraulics Researchers from the Georgia Institute of Technology put their energies into novel, compact devices for reducing fluid-borne noise.

Tier 4 for large bore Engineers show that a pre-turbine aftertreatment system offers clear and distinct benefits in terms of compact, cost-effective emissions reductions. Programmed for safety and reliability The software that adds features and functions is becoming more reliable as standards and new techniques transform design processes. Electrohydraulics improve with new lift-control strategy Fuel consumption, torque delivery, and emissions can all be improved through flexible control of the valve timing, duration, and lift.

Digital revolution changing hydraulics Electrohydraulics trim costs while improving safety and efficiency. Heavy-duty testing Targeting off-highway and other commercial vehicle engine makers, Ricardo has expanded its Chicago Technical Center to help them comply with upcoming emissions regulations. An integrating experience The importance of systems integration will be an overarching theme at a new SAE conference, COMVEC, for the on-and off-highway commercial vehicle industries. Off-highway gets cooler and greener An environmentally benign A/C refrigerant rooftop unit is ready for testing in logging and mining equipment in Australia. Mining for better seating The mining site is a particularly challenging environment for vehicles, which combined with the intense work schedule of most mining operations, leads to a serious need for comfort and convenience for equipment operators.

Integration helps fuel push for conservation As rising fuel prices and looming environmental regulations bring fuel economy to the fore, hydraulic system developers are pitching in to improve efficiency and help conserve precious resources. Simulating hydraulic valve pressure drop CFD software is being used more and more frequently during the design of off-highway systems and components. 2006 Commercial Vehicle Congress Preview International Truck and Engine executives head the charge for "positive industry change" at SAE's third Congress for the on-and off-highway communities. Position sensing in machine controls As performance requirements for off-highway equipment become more demanding, the need for greater control of motion and power grows as well.

Bridging the power gap An alliance between Cummins and Komatsu provides an intriguing prospect to the industrial engine market with the new QSK78 industrial engine. Large eddy simulation in hydraulic valves Cavitation in hydraulic spool valaves involves large-scale vortical structures in an unsteady submerged jet. According to engineers from Purdue University, curent CFD approaches do not accurately predict these unsteady vortices, nor do they properly account for bubble-dynamics/flow-structure interactions. Proving heavy-vehicle performance The Nevada Automotive Test Center and Mechanical Dynamics joined forces to redesign and improve the drivetrain, frame, steering, and other subsystems of a heavy-duty military-vehicle for the USMC. Tying it all together GPS. Engine diagnostics. Wireless communications. So much technology. So many voices. Is it a chorus of the Tower of Babel?

Simulating air-conditioning performance A computer program developed by Modine Climate Systems and Modelogics helps determine and optimize air-conditioning system performance. Reduced mass haul-truck design concepts Liebherr Mining trucks adopted a reduced structural mass approach to convert unladen weight directly into payload, while simultaneously incorporating state-of-the-art driveline technology. Optimizing a tractor frame for improved cabin NVH To address an aging agricultural workforce and modern ergonomic guidelines, researchers at Doshisha University and Kubota modeled medium- and large-sized agricultural tractors to reduce vibration and noise and increase comfort. Applying 3d-CAD to turbocharger development Ishkawajima-Harima Heavy Industries has developed a 3d-CAD system for turbochargers. satisfying requirements for digital mockup development.

Heavy-duty issues Top industry insiders provide their perspectives on critical issues such as sustainability, workforce development, and future growth at this year's Commercial Vehicle Engineering Congress and Exhibition. Autonomouse vehicles go off-highway Advances in sensors, CPUs, and software help in the druve to eliminate drivers. Power and precision Hydraulic motors and actuators evolve along two paths, both relying on advanced controls.

Tying it all together Networks link control modules to bring more features and functions to the job site. Collaboration tools spread a wide net PLM suppliers are offering new tools that aid collaboration, expanding on core offerings in PDM, CAD, and CAE. The drive toward a hybrid transmission In-wheel hydraulic motors, hydraulic transformers, and a common pressure rail with accumulators put new meaning in the word drivetrain. A deep dive into metallurgical failure Even with the best engineering processes and quality planning, deviations can occur with the incoming material, things can go wrong during the manufacturing process, and service conditions can be different than expected. Standards and 'coopetition' In the heavy-duty vehicle arena, adoption of standards for networking benefits everyone.

Taking control Improved displays and software give operators better insight into hydraulic systems. Making sense for electronic engines Sensors help engines boost performance while meeting emissions requirements.