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Very large multi-axis CNC machines offer a special challenge for efficient and accurate machine compensation. Aerospace applications demand tight tolerances, but conventional compensation methods become expensive for large machines.

Each of the 7 axes is enhanced with secondary position encoders and the entire system is controlled by a Siemens 840Dsl CNC. The CNC handles all process functions, robot motion, and executes software technologies developed for superior dynamic positional accuracy, including enhanced kinematics.

These techniques rely on using three-dimensional CAD data in the form of wing surface models stiffener (stringer) models fastener maps The introduction of a new CNC wing riveting machine necessitated the re-programming of Airbus A320, A321, A330 and A340 wing panel assemblies.

The introduction of a Computer Numerical Control (CNC) wing fastening facility in BAE SYSTEMS Airbus UK for the Airbus A340-600 wing led to substantial efforts to reduce Numerical Control (NC) programming time.

Blue-screen thinking The growth of simulations software in the aerospace development industry has changed the conventional test program. Is this trend likely to continue?

Quality through closed-loop manufacturing Pratt & Whitney has employed automated part probing as part of its manufacturing process to provide final inspection, data collection and analysis, and process adjustment. A virtual fighter The Boeing Co. and Lockheed Martin Corp. use SGI's Origin 2000 servers and Silicon Graphics Onyx2 visual supercomputers to design their respective Joint Strike Fighter (JSF) demonstrators virtually. Modular aerospace controls Honeywell investigates a commercial off-the-shelf approach to the automated generation of safety-critical software for distributed control systems. Automated fuselage mating Brotje-Automation GmbH has developed an automated alignment facility designed to accurately position and align major aircraft fuselage sections.

Clean, quiet commercial propulsion Engine manufacturers design future engines to meet noise, pollution, and fuel economy needs. Robots take over Dramatic changes in areas as diverse as semiconductor costs, software tools, and the trend toward regional aircraft are creating opportunities for airplane manufacturers to automate their factories. Rapid prototyping to rapid manufacturing Durable, temperature-resistant powders and materials enable the manufacture of complex components. The research race Aerospace R&D funding in the U.S. is on the upswing, but new priorities create challenges for universities.

New Engineering Software Solutions Several software products will begin the new millennium with a few new enhancements along with others that continue to provide good functionality and capability to engineers. Building a space station In the wake of recent delays in the launch of the Russian Service Module, the International Space Station partners diligently continue with assembly plans for this massive satellite. As the station is prepared for its first crew, "Aerospace Engineering" looks ahead to the remaining assembly tasks planned for this year. Introducing Dr. Rodica A. Baranescu, SAE President for the year 2000 Had her father gotten his way, Rodica Baranescu would now have a successful physician's practice and enough spare time to entertain audiences with her musical talents. Imagine his reaction when a young Rodica declared that what she was more interested in doing when she grew up was ballooning over Africa.

Let's get digital Aviation and defense companies are turning to software tools as a way to create systems and components faster, cheaper, and more efficiently than ever before. Global collaboration is in the air From national to international to global, aerospace programs have become ever more geographically interlinked. Whether military or civil, the need for transworld technology collaboration and partnership is rising to new heights. Creating, customizing aircraft interiors Aircraft designers who have made the transition to digital design tools are expanding their use as the tools extend their capabilities.

Simulation solves C5 cargo door problem Dynamic analysis software allows engineers to solve fatigue-related problems without prototypes. UAV development Although unmanned aerial vehicles (UAVs) have been employed successfully by the U.S. military to date, many development and operational challenges remain for these to become viable alternatives for manned aircraft. Aircraft engine testing: the test tig developer Engineers at Belcan's Advanced Engineering & Technology Division share their insights and experiences on the development of aircraft gas turbine test rigs and stands. This is the first installment of a three-part series on aircraft engine testing. Looking back at factory automation The ability to improve quality while substantially reducing the cost of production and span times is becoming a necessity to complete in today's aerospace industry.

Flying safer Software is being designed to predict pending failures, warn pilots, and maybe even fly the plane. CMM + laser probe = complete inspection Sonaca gave up its manual inspection methods in favor of a digital approach to save time- and money. A rounded view of fibers The use of fibers for aerospace gyroscope applications- notably inertial navigation and platform stabilization- is common now, but it was not always so. Piston engine propulsion SAE 100 Future look: As the propulsion industry looks to the future, the barriers remain challenging, the drivers more critical, but the innovations more promising. What's downstream in turbine technology SAE 100 Future look: Gas turbine machines-aviations, industrial, and vehicular- are versatile and cost-effective machines used for the provision of electricity, mechanical load power, and propulsion.

Thermal Management Techniques in Avionics Cooling Curing the Porosity Problem in Additive Manufacturing Space-Qualified Crystal Oscillators Reimagining Automated Test During a Pandemic EW: New Challenges, Technologies, and Requirements Software Enables New-Age, Flexible Test Solution for Analog and Digital Radios Formal Process Modeling to Improve Human-Decision-Making During Test and Evaluation Range Control Using the Innoslate software tool to formally model the process of conducting test range events can expose previously overlooked ambiguities and identify high-value decision points? Test and Evaluation of Autonomy for Air Platforms Tools, approaches, and insights to confidently approach the safe, secure, effective, and efficient testing of autonomy on air platforms.

Powering on Rolls-Royce's Chief Engineer discusses how new technologies in the Trent XWB family of engines are inspiring current R&D design and evaluation work as part of its strategic roadmap for future big fanjets. Ongoing development work and associated test programs extend across a broad range of activities and involve many partners. Countering cybersecurity threats against unmanned vehicle systems Cranfield University researchers have developed a monitoring system whose purpose is to monitor mission profile implementation at both high level mission execution and at lower level software code operation to tackle specific threats of malicious code and possible spurious commands received over a vehicle's data links.

Achieving Performance Advantages in Unmanned Systems Unmanned Vehicle Systems (UVS) are reaching new levels of functionality and performance, and it's not just for air vehicles either. COTS Embedded Systems and Link Budgets The days of proprietary embedded computing systems in military systems are numbered. Custom Designing Enclosures Using 3-D CAD Modeling Due to the advancement of 3-D computer-aided design software, enclosure manufacturing is not what it used to be. Technology advances industry. Fiber Optic Multi-Sensing Platforms Enabling Innovation Across Aerospace Organizations RECAT Wake Turbulence Recategorization New Concept for Improving the Performance of Electrically Small Antennas Microwave Radiometer for Advanced Nanosatellite Control Systems Secret Sharing Schemes and Advanced Encryption Standard SIPHER: Scalable Implementation of Primitives for Homomorphic Encryption Using Mathematics to Make Computing on Encrypted Data Secure and Practical

Regional and bizjets refined and redefined As the regional and business jet markets steadily rebound, so too do the propulsion technologies that will provide airframers and their customers competitive advantage. Getting it right with composites With composites now a mainstay in most new aircraft designs, the engineering emphasis has switched from understanding if they work to thinking through the most efficient way to manufacture them, such as using design-for-manufacturing software.

Collaboration off shelf Major software suppliers are using their experiences supporting aerospace customers to develop solutions that make suppliers more efficient. The future of wire health While recent technological advances can provide increased safety through faster suppression of shorts and arcing type conditions, it can also add significantly to ongoing maintenance costs. Tomorrow's reality in defense electronics SAE 100 Future look: From space-based satellite communications systems to rifles equipped with laser and thermal imaging sights, electronics has intergrated itself as a core ingredient of contemporary war-fare.

Controlling UAVs BAE Systems and The Math Works work together on UAV flight software using embedded code generation and a high-integrity RTOS. Supporting aircraft evolutions Testing validates the technology, then the technology changes again. Time equals money A standard process for software cost estimation developed at Lockheed Martin streamlined the company's proposals for military projects.

The fantastic five Engineers at NASA Langley, NASA Glenn, and the Boeing Co. investigate new aircraft concepts designed to improve fuel economy. Addressing noise, emissions, and fuel efficiency In an interview with "Aerospace Engineering," Rolls-Royce Engineering Director Mike Howse explains the technical challenges and tradeoffs in jet-engine design and development. Doing business via the Internet It's not so much a matter of whether a company should use the Internet to conduct business, but how. This article looks at how two companies- one an aerospace parts maker, the other a provider of e-sourcing solutions- exploit the Internet. Improving processes through new solutions Several aerospace companies have implemented new engineering software products into their work processes to improve efficiency and productivity.

Eyes in the Sky Rugged High-Speed Cameras Capture Critical Flight Test Video Data Panoramic Thermal Imaging Technology A New Concept in Naval Defense Coating Technology Enables Effective Missile Countermeasures FACE™ - Future Airborne Capability Environment Diminishing U.S. Combat Superiority Drives New Software Development Requirements Broadband 1.2- and 2.4-mm Gallium Nitride (GaN) Power Amplifier Designs Multi-Agent RF Propagation Simulator Electrical Characterization of Crystalline UO2, THO2 and U0.71TH0.29O2 Evaluating the suitability of advanced alloys for use in uranium-based neutron detectors. ONR Short Pulse Research, Evaluation and non-SWaP Demonstration for C-sUAV Study Research project is designed to map small unmanned aerial vehicle (sUAV) effects space, empirically and by simulation, as a function of high power microwave (HPM) waveform to develop effective countermeasures.

Seeing the Light Achieving Full-Color, Day or Night Readability for Flat-Panel Displays Multiple Node Networking Using PCIe Interconnects PCI Express (PCIe) interconnects, and how they can be used to support multiple node low latency data transfers over copper or optical cables, is gaining momentum in embedded computing solutions. Zero-Emissions Electric Aircraft Theory vs Reality Analyzing Radar Signals With Demodulation Combining Software and Hardware for Highly Specialized Multichannel Spectrum Monitoring Advanced Thermal Management Solutions Thermoelectric Cooling Thermal Ground Planes Thermal Management of Laser Diodes The Effect of Substrate Emissivity on the Spectral Emission of a Hot-Gas Overlayer Process Approach to Determining Quality Inspection Deployment Experimental Setup to Assess Blast and Penetration-Induced Secondary Debris in a Military Operations in Urban Terrain (MOUT) Environment Non-Contact Circuit for Real-Time Electric and Magnetic Field Measurements