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Technical Paper

CNC Duct Riveting Work Cell

1994-10-01
941830
The CNC controlled automatic riveting work cell represents the latest State-Of-The-Art in automatic fastening machines and support hardware. ...The knee style machine was developed for fabricating tubular assemblies which are fed into the throat of the machine over an eight inch square lower knee. A CNC controlled four axis positioning system presents the part to the machine for riveting. Support systems include an automatic fastener feed system and a vacuum chip collection system. ...The work cell is controlled by an Allen Bradley series 9/290 enhanced CNC processor. The paper presents each individual system and it's role as part of the total CNC duct riveting work cell.
Technical Paper

Multiple Axis CNC Riveting Cell

1996-10-01
961871
The multiple axis flexible CNC riveting cell consists of three major systems: a multi-axis part positioner, a multiple head drill and rivet machine and a multi-bowl rivet feed system. ...The multiple axis flexible CNC riveting cell consists of three major systems: a multi-axis part positioner, a multiple head drill and rivet machine and a multi-bowl rivet feed system. The CNC positioner has seven axis of control; the five common axis of X, Y, Z, Alpha, and Beta plus lower ram position and tool position on the knee style lower ram.
Technical Paper

Multi-Axis CNC Drill/Rivet Work Cell

1997-09-30
972810
The multiple axis flexible CNC riveting cell consists of three major systems: a multi-axis part positioner, a multiple head drill and rivet machine and a multi-bowl rivet feed system. ...The multiple axis flexible CNC riveting cell consists of three major systems: a multi-axis part positioner, a multiple head drill and rivet machine and a multi-bowl rivet feed system. The CNC positioner has six axis of control; the five common axis of X, Y, Z, Alpha, and Beta plus tool position on the lower ram.
Journal Article

E7000 High-Speed CNC Fuselage Riveting Cell

2013-09-17
2013-01-2150
Electroimpact has recently produced a high-speed fuselage panel fastening machine which utilizes an all-electric, CNC-controlled squeeze process for rivet upset and bolt insertion. The machine is designed to fasten skin panels to stringers, shear ties, and other internal fuselage components. A high riveting rate of 15 rivets per minute was achieved on the first-generation E7000 machine. This rate includes drilling, insertion, and upset of headed fuselage rivets. The rivets are inserted by a roller screw-driven upper actuator, with rivet upset performed by a lower actuator driven by a high-load-capacity ball screw. The rivet upset process can be controlled using either position- or load-based feedback. The E7000 machine incorporates a number of systems to increase panel processing speed, improve final product quality, and minimize operator intervention.
Technical Paper

Impact of the Fourth Industrial Revolution to Complex Aerospace “CFRP/Ti Drilling Applications” in Conjunction with Advanced Cutting Tool Design and Electric ADU’s

2016-09-27
2016-01-2099
On CNC Machines, drilling holes under perfect condition is possible. For drilling holes into titanium, composite and aluminum stacked materials the specific cutting condition can be selected. ...When drilling holes in the final assembly, CNC machine tools cannot be employed due to sizes and accessibility. Power Feed Units or Automated Drill Units ADUs are very handy, flexible and depending upon the jig extremely rigid. ...In the mind-set of the fourth industrial revolution, this article presents a completely new approach in the ADU Technology, while the benefits in the capability of CNC machine tools are now available on ADUs likewise. The benefits of using individual cutting condition for every layer in composite/metal stacked material, the worldwide online-process and -data monitoring, the improved tool-management and traceability, the remote diagnostic and improved cutting tool development functions will show a variety of extremely useful and new features.
Technical Paper

Lean Practices in Tooling and Assembly

1996-10-01
961881
A new Electronic Gantry Applied Drilling System has been developed and demonstrated which provides a CNC controlled, multi-axis drilling system to replace hand drilling and countersinking operations at Assembly Jig Stations.
Technical Paper

Floor Drilling Gantry System

2002-09-30
2002-01-2625
The process integrates a Laser Tracker to check and align a floor grid assembly; a two spindle, CNC controlled, gantry drilling system to drill the floor grid assembly; a manual work area for the installation of the fittings and other manual work tasks; and a material handling system to move the floor grid assembly through the system.
Journal Article

Automated Floor Drilling Equipment for the 767

2014-09-16
2014-01-2270
A custom CNC interface simplifies machine operations and troubleshooting. Four servo-driven, air-cooled spindles allow high rate drilling through titanium and aluminum.
Technical Paper

AFPAC - Accurate Fuselage Panel Assembly Cell

1992-10-01
922411
This method of assembly (prior to automatic fastening) uses a new generation, accurate CNC machine tool in conjunction with reconfigurable part fixturing techniques and specialized end-of-arm tools (end effectors).
Journal Article

High-Accuracy Robotic Drilling/Milling of 737 Inboard Flaps

2011-10-18
2011-01-2733
The system is controlled by a Siemens 840Dsl CNC which handles all process functions, robot motion, and executes software technologies developed for superior positional accuracy including enhanced kinematics, automated normality correction, and anti-skid correction.
Technical Paper

Robotic Normalizing Force Feedback

2005-10-03
2005-01-3291
Industrial robots are not as stiff and rigid as conventional CNC machinery, but are far more operationally flexible and cost effective. Drilling with an industrial robot, as one component for the strive towards light-weight automation, has not yet been fully utilized in aerospace manufacturing.
Technical Paper

Robotic Drilling: A Review of Present Challenges

2024-03-05
2024-01-1921
Traditionally, this required the use of Computerised Numerical Control (CNC) systems to achieve such tight tolerances. However, with the increasing popularity of robotic arms in machining applications, as well as their relatively lower cost compared to CNC systems, it becomes necessary to assess the ability of robotic arms to achieve such tolerances. ...However, with the increasing popularity of robotic arms in machining applications, as well as their relatively lower cost compared to CNC systems, it becomes necessary to assess the ability of robotic arms to achieve such tolerances.
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