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SAE Truck & Off-Highway Engineering: April 2023

2023-04-13
Headliners from Las Vegas Big reveals abounded at the triennial CONEXPO trade show. Following are some of the most notable unveilings from the desert. Cat doubles down on diesel with new C13D platform Deere pursues electric construction machines and charging infrastructure JCB debuts clean-sheet hydrogen combustion engine Volvo CE unveils electric asphalt compactor, announces NA arrival of L350H loader Honda reveals next-gen Autonomous Work Vehicle Deere 3D-prints fuel valves for tractors HP's binder jetting technology and GKN's manufacturing expertise helped John Deere realize its first 3D-printed metal part for mass production. Returning to the SAE presidency for 2023 Setting a "prudently aggressive" mindset in advancing SAE's goals in the mobility ecosystem.
Technical Paper

Challenges with the Introduction of X-By-Wire Technologies to Passenger Vehicles and Light Trucks in regards to Functional Safety, Cybersecurity and Availability

2023-04-11
2023-01-0581
Classic vehicle production had limitations in bringing the driving commands to the actuators for vehicle motion (engine, steering and braking). Steering columns, hydraulic tubes or steel cables needed to be placed between the driver and actuator. Change began with the introduction of e-gas systems. Mechanical cables were replaced by thin, electric signal wires. The technical solutions and legal standardizations for addressing the steering and braking systems, were not defined at this time. Today, OEMs are starting E/E-Architecture transformations for manifold reasons and now have the chance to remove the long hydraulic tubes for braking and the solid metal columns used for steering. X-by-wire is the way forward and allows for higher Autonomous Driving (AD) levels for automated driving vehicles. This offers new opportunities to design the vehicle in-cabin space. This paper will start with the introduction of x-by-wire technologies.
Magazine

Autonomous Vehicle Engineering: July 2022

2022-07-01
An Holistic Approach to Verifying Cybersecurity in Design A powerful new generation of test and sim solutions aims to address specific security concerns associated with automotive designs.
Technical Paper

Future of Automotive Embedded Hardware Trust Anchors (AEHTA)

2022-03-29
2022-01-0122
In conjunction with an increasing number of related laws and regulations (such as UNECE R155 and ISO 21434), these drive security requirements in different domains and areas. 2 In this paper we examine the upcoming trends in EE architectures and investigate the underlying cyber-security threats and corresponding security requirements that lead to potential requirements for “Automotive Embedded Hardware Trust Anchors” (AEHTA).
Magazine

Autonomous Vehicle Engineering: May 2021

2021-05-01
Editorial Making Safety Standard The Navigator Sensor Monoculture is a Terrible Idea 3D-printed Radar Rises Toward Production Lunewave's unique Luneburg-lens technology aims to simplify vehicle radar arrays - and deliver better ADAS and AV performance. Accelerating Automotive Radar NXP's new, fifth-generation chipsets unleash 16-nm FinFet technology to the ADAS and AV markets. Autonomy's Computing Backbone Cloud-computing networks are speeding AV development and preparing to manage tomorrow's data-reliant AV fleets. Get in Line Evolving truck-platooning techniques are paving unique paths to high-level commercial vehicle autonomy. Ford in 'No-hands' Land BlueCruise hands-free driver-assist is available later this year for the Mustang Mach-E and F-150 pickup. ADAS-equipped Trucks Save Bucks Bosch research finds one specific driver-assistance feature may reduce costs associated with property damage by up to 35% for Class 7 and 8 trucks.
Magazine

Automotive Engineering: November/December 2020

2020-11-26
Volkswagen reveals its 'people's' EV VW's ID.4 leads the 2021 stampede to electrification for the mass market. Answering the fuel-cell compressor question The optimum compressor device for a fuel cell depends on vehicle application - and a lot more. An Eaton expert explains. Tire pressure's impact on EV driving range A new study shows that tighter control of tire-pressure loss can lead to marked improvement in electric-vehicle efficiency. Editorial Warm socks for the EV options list Supplier Eye For suppliers, a new drumbeat New SAE wireless charging standard is EV game-changer Tula DMD aims for more-efficient e-machines Multiphysics helps transform modeling, simulation Is the camshaft being timed out? New Magna seat puts connectivity in the second row BMW reveals its first "M" performance-badged two-wheeler Volkswagen readies new-generation Golf R Q&A Discussing safety tech, standards and industry trends with Hyundai North America's Brian Latouf
Standard

Requirements for a COTS Assembly Management Plan

2020-08-03
CURRENT
EIA933C
This document applies to the development of Plans for integrating and managing COTS assemblies in electronic equipment and Systems for the commercial, military, and space markets; as well as other ADHP markets that wish to use this document. For purposes of this document, COTS assemblies are viewed as electronic assemblies such as printed wiring assemblies, relays, disk drives, LCD matrices, VME circuit cards, servers, printers, laptop computers, etc. There are many ways to categorize COTS assemblies1, including the following spectrum: At one end of the spectrum are COTS assemblies whose design, internal parts2, materials, configuration control, traceability, reliability, and qualification methods are at least partially controlled, or influenced, by ADHP customers (either individually or collectively). An example at this end of the spectrum is a VME circuit card assembly.
Technical Paper

Hypervisor Implementation in Vehicle Networks

2020-04-14
2020-01-1334
The hypervisor offers many benefits to the vehicle architecture, both operationally and with cybersecurity. The proposed mitigant provides the structure to partition the various VMs. This allows for the different functions to be managed within their own distinct VM. ...While the cybersecurity applications are numerous, there are also the operational benefits. The hypervisor is designed to not only manage the VMs, but also to increase the efficiency of these via resource management.
Book

Supply Chain Vulnerabilities Impacting Commercial Aviation

2019-09-04
Written by Kirsten Koepsel, a lawyer and engineer whose work has focused on aviation cybersecurity, Supply Chain Vulnerabilities Impacting Commercial Aviation addresses the big question facing aircraft manufacturers today: keep the work in house or outsource it? ...Supply Chain Vulnerabilities Impacting Commercial Aviation discusses the differences in requirements depending on the buyer of the aircraft (governmental or not), ranging from delivery delays to risks linked to cybersecurity and the Internet of Things (IoT), including possible problems with faulty sensors and counterfeit parts.
Magazine

Automotive Engineering: March 2019

2019-03-01
Rethinking the HUD Advanced tech solutions move toward augmented reality to bring greater capability to head-up displays. Motor matters New designs and materials are key to the next generation of electric machines for EV propulsion. Harnessing the power of Sim Serious cost savings could come from eliminating vehicle- and systems-level tests. Powerful simulation tools may be the only way to tackle the increasing complexity in mobility development. An OBE for the SAE Meet Paul Mascarenas-SAE International's 2019 president. He's a staunch advocate for professional development for engineers amid the mobility industry's transformation. Solving the propulsion puzzle Must-attend expert panels at SAE's WCX '19 will cover the propulsion-tech future like no other. Editorial Kill the EV tax credit by 2025 SAE Standards News SAE and Synopsys collaborate on cyber study Supplier Eye New Co. vs. Old Co.
Article

SAE International anti-counterfeit standards integral to obsolescence management

2018-07-25
Counterfeit parts prevention is integral to an effective obsolescence management plan, and the focus of anti-counterfeit standards – including Counterfeit Avoidance Standard (AS5553) and Counterfeit Detection Standard (AS6081) – from SAE International in Warrendale, Pa. SAE International officials are bringing the anti-counterfeit discussion and sharing best practices, which include adherence to critical standards, to the Future of Obsolescence Management (FOM) event on October 10 and 11 in Washington.
Magazine

MOBILITY ENGINEERING: December 2017

2017-12-01
Rockets re-engineered-a step further into the cosmos Powertrain design for reliability Ice breaker Mazda's Skyactiv-X beats the big companies to market with a promising new engine that marries Otto and Diesel attributes. Advances for off-highway engine design As manufacturers continue to drive out cost and meet a worldwide patchwork of regulatory frameworks, the tools for developing those engines are advancing. From showcase prototypes to advanced analytical techniques, suppliers are helping the cause. Aeroacoustic simulation delivers breakthroughs in aircraft noise reduction Autonomy testing: Simulation to the rescue Autonomous technology development injects new rigors on vehicle-development testing.
Technical Paper

Research on Vehicle Cybersecurity Based on Dedicated Security Hardware and ECDH Algorithm

2017-09-23
2017-01-2005
Vehicle cybersecurity consists of internal security and external security. Dedicated security hardware will play an important role in car’s internal and external security communication. ...For certain AURIX MCU consisting of HSM, the experiment result shows that cheaper 32-bit HSM’s AES calculating speed is 25 times of 32-bit main controller, so HSM is an effective choice to realize cybersecurity. After comparing two existing methods that realize secure CAN communication, A Modified SECURE CAN scheme is proposed, and differences of the three schemes are analyzed.
Magazine

Automotive Engineering: September 2017

2017-09-01
New vision @ Gentex Creating a vital ADAS partner through home-grown R&D and manufacturing in (of all places) western Michigan. Positioning for hybrid growth BorgWarner "modularizes" to provide OEMs optimal electrified-driveline flexibility. Editorial: Beleaguered diesel could use a break-or a breakthrough SAE Standards News Kickoff to begin testing program to validate SAE J2954 wireless charging Recommended Practice Supplier Eye Will you be an active participant or passive bystander? The Navigator For future vehicles, communication equals trust Tenneco readies new semi-active digital suspension for 2020 New 90-degree turbo V6 leads Audi's hybridization blitz GKN using modular control algorithms for added systems integration U of M students engineer new autonomous shuttle system Jaguar's 2018 E-Pace shares Land Rover bones Ford pumps powertrains for 2018 F-150 2018 Subaru Crosstrek moves to new global platform Nissan's Ponz Pandikithura on EV lifecycle value
Magazine

Automotive Engineering: June 2017

2017-06-01
Tackling NVH one dB per day New tools and technologies are helping engineers reduce vehicle Noise, Vibration and Harshness. Artificial intelligence becomes a reality Automakers could be among the leaders in deploying AI in free-standing, high-reliability environments. But developers must determine how to mitigate undesirable side-effects. Lidar: autonomy's mission-critical component Automated-driving capability likely won't happen without Lidar. But what technology-and at what price? Formula One goes longer, lower, wider for 2017 New rules make the cars faster and more aggressive-looking, with a wider track, wider tires and bigger wings. Editorial: Core Ford, New Ford...OneFord? SAE Standards News Seeking a common language for vehicle automation Supplier Eye Are you innovating for NVH?
Technical Paper

The Study of Secure CAN Communication for Automotive Applications

2017-03-28
2017-01-1658
Cyber security is becoming increasingly critical in the car industry. Not only the entry points to the external world in the car need to be protected against potential attack, but also the on-board communication in the car require to be protected against attackers who may try to send unauthorized CAN messages. However, the current CAN network was not designed with security in mind. As a result, the extra measures have to be taken to address the key security properties of the secure CAN communication, including data integrity, authenticity, confidentiality and freshness. While integrity and authenticity can be achieved by using a relatively straightforward algorithms such as CMAC (Cipher-based Message Authentication Code) and Confidentiality can be handled by a symmetric encryption algorithm like AES128 (128-bit Advanced Encryption Standard), it has been recognized to be more challenging to achieve the freshness of CAN message.
Magazine

Momentum: November 2016

2016-11-01
The comeback car The Cal Poly Pomona FSAE Team implements several measures to help overcome setbacks and achieve a podium finish at Formula SAE Lincoln. Going deep The uBox concept car developed as part of Clemson's Deep Orange program features a uniquely formed roof part. Creating a monster North Dakota State University SAE Clean Snowmobile Challenge team brings to life a war-torn engine pieced together with parts from another.
Magazine

SAE Off-Highway Engineering: August 5, 2016

2016-08-05
Clearing the air Sensors, diagnostics and controls advance to help trap emissions. Bringing the heat on cooling technologies Electronic controls, variable-speed fans cool engines, heat aftertreatment systems. 3D printing machines can't be built fast enough In the additive manufacturing world, the costs of components are dropping, the technology is becoming more reliable and parts are fabricated faster, allowing industries beyond aerospace to adopt additive technologies, says Oak Ridge Lab's Ryan Dehoff.
Magazine

SAE Off-Highway Engineering: October 7, 2015

2015-10-07
HMIs extend beyond the cab Telematics functions are being integrated into multi-function user interfaces. Standards step forward in design of off-highway electronics Functional safety standards are starting to impact many development projects, while the auto industry's AUTOSAR standard is being deployed to help enable software reuse and simplify designs. Leveraging automotive lightweighting techniques to improve off-highway emissions Where systems engineers can gain efficiencies in off-highway equipment is agnostic, they'll take it anywhere, and so they should, but one of the ways, often underestimated, is through the use of strong and lightweight advanced materials. Waste heat recovery for the long haul A WHR system based on an organic Rankine cycle has been developed for a long-haul Iveco Stralis truck.
Technical Paper

Cyber-security for Engine ECUs: Past, Present and Future

2015-09-01
2015-01-1998
In this paper, we outline past, present and future applications of automotive security for engine ECUs. Electronic immobilizers and anti-tuning countermeasures have been used for several years. Recently, OEMs and suppliers are facing more and more powerful attackers, and as a result, have introduced stronger countermeasures based on hardware security. Finally, with the advent of connected cars, it is expected that many things that currently require a physical connection will be done remotely in a near future. This includes remote diagnostics, reprogramming and engine calibration.
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