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3D, no waiting! Two companies' latest techniques take additive manufacturing to the next level. Reducing the battery materials supply risk "Adjacent" strategies such as improving vehicle efficiency and advancing promising chemistries can mitigate the risks associated with today's favored battery materials. A formula for real-world experience Student engineers soak up the lessons from an army of auto-industry and racing volunteers at Formula SAE Michigan. Editorial It's about more than a connector Supplier Eye The New Wild West SAE to standardize Tesla's NACS charging connector Report: Suppliers need more info sooner on OEM EV plans Mazda again producing rotary engines Toyota to build new battery lab in Michigan New Lexus SUVs: GX for show, TX for dough? VW introduces seminal ID.Buzz in three-row layout Spotlight: 3D Printing/Additive Manufacturing Equipment & Software

Finding solutions for Sustainable Mobility SAE created its SMS team to help industry rethink itself as part of the new industrial revolution and the EV transition within it. Debarbonizing the EV battery supply chain Altering manufacturing processes and using a much higher percentage of low emission energy can help the battery industry get greener rapidly, according to a new McKinsey & Co. report. Europe's dust buster The pending Euro 7 vehicle-emissions regulations include a significant new sustainability wrinkle: first-ever restrictions for PM emissions from brakes. E-fueling for the future The development of carbon-neutral e-fuels enjoyed a major boost from European regulators, but production cost and scale remain issues. Fuels to transition the global legacy fleet The EV bandwagon has obscured potential solutions for decarbon-izing the enormous global ICE legacy fleet.

Headliners from Las Vegas Big reveals abounded at the triennial CONEXPO trade show. Following are some of the most notable unveilings from the desert. Cat doubles down on diesel with new C13D platform Deere pursues electric construction machines and charging infrastructure JCB debuts clean-sheet hydrogen combustion engine Volvo CE unveils electric asphalt compactor, announces NA arrival of L350H loader Honda reveals next-gen Autonomous Work Vehicle Deere 3D-prints fuel valves for tractors HP's binder jetting technology and GKN's manufacturing expertise helped John Deere realize its first 3D-printed metal part for mass production. Returning to the SAE presidency for 2023 Setting a "prudently aggressive" mindset in advancing SAE's goals in the mobility ecosystem.

Classic vehicle production had limitations in bringing the driving commands to the actuators for vehicle motion (engine, steering and braking). Steering columns, hydraulic tubes or steel cables needed to be placed between the driver and actuator. Change began with the introduction of e-gas systems. Mechanical cables were replaced by thin, electric signal wires. The technical solutions and legal standardizations for addressing the steering and braking systems, were not defined at this time. Today, OEMs are starting E/E-Architecture transformations for manifold reasons and now have the chance to remove the long hydraulic tubes for braking and the solid metal columns used for steering. X-by-wire is the way forward and allows for higher Autonomous Driving (AD) levels for automated driving vehicles. This offers new opportunities to design the vehicle in-cabin space. This paper will start with the introduction of x-by-wire technologies.

R1T Exposed! A comprehensive teardown of Rivian's pioneering electric pickup reveals praiseworthy build quality, innovative thinking…and some lapses in manufacturability. EVs drive NVH materials innovation Skateboard platforms, high-frequency motor noise push lower dB thresholds and new countermeasure solutions. Optimizing design for additive manufacturing Avoiding the pitfalls of 3D printing requires knowing the process limitations - and how to work around them. An expert at a leading AM specialist shares insights on getting it right. Real-time processors help drive the zonal E/E revolution With its new generation of software-compatible processors, NXP aims to accelerate systems consolidation and performance.

Supplier Eye Inflation ignites another supplier squeeze Toyota reinvesting in collaborative safety research SAE and NREL partner to strengthen EV-charging cybersecurity Expanding the 'bubble' of cabin acoustics 2022 Ford F-150 Lightning redefines the pickup paradigm GM's Hummer EV is like nothing else

This document describes a process for use by ADHP integrators of EEE parts and sub-assemblies (items) that have been targeted for other applications. This document does not describe specific tests to be conducted, sample sizes to be used, nor results to be obtained; instead, it describes a process to define and accomplish application-specific qualification; that provides confidence to both the ADHP integrators, and the integrators’ customers, that the item will performs its function(s) reliably in the ADHP application.

Additionally, we go beyond the attack vectors listed in UN-R155 - using our own analysis, experience and insights, we explored other attack vectors that will also affect vehicle cybersecurity.

In conjunction with an increasing number of related laws and regulations (such as UNECE R155 and ISO 21434), these drive security requirements in different domains and areas. 2 In this paper we examine the upcoming trends in EE architectures and investigate the underlying cyber-security threats and corresponding security requirements that lead to potential requirements for “Automotive Embedded Hardware Trust Anchors” (AEHTA).

High on hydrogen Through its Symbio joint venture with Michelin, Faurecia expands far beyond its interior-systems base into the fuel-cell future. Simulating a faster route to ADAS and AV validation With its new cloud-based Simphera platform, dSpace responds to demand from global automated-vehicle development teams to help manage their expanding, complex workload. Innovating the methanol fuel cell Using methanol as the source fuel provides an alternative to a gaseous-hydrogen distribution and storage infrastructure, among other potential benefits. Engineering the 2022 Toyota Tundra Chief Engineer Mike Sweers talks structure, materials and a different approach to hybrid power.

This SAE Aerospace Recommended Practice (ARP) provides insights on how to perform a Cost Benefit Analysis (CBA) to determine the Return on Investment (ROI) that would result from implementing a blockchain solution to a new or an existing business process. The word “blockchain” refers to a method of documenting when data transactions occur using a distributed ledger with desired immutable qualities. The scope of the current document is on enterprise blockchain which gives the benefit of standardized cryptography, legal enforceability and regulatory compliance. The document analyzes the complexity involved with this technology, lists some of the different approaches that can be used for conducting a CBA, and differentiates its analysis depending on whether the application uses a public or a private distributed network.

No shortage of challenges Supply chain struggles join perennial challenges for Cummins' off-highway business, namely meeting shifting global emissions standards and satisfying emerging technology trends. Batteries not the only route to EV efficiency Allison CTO stresses efficiency and safety of propulsion units also are critical to reducing cost, improving performance and ultimately winning over customers. Batteries go underground A Saft expert evaluates various Li-ion chemistries and strategies - battery swapping vs. fast charging - for electric mining vehicles. Platooning: an evolving pathway to full autonomy Human-guided convoys can provide real-world benefits sooner than individual driverless trucks, but safety and operational issues still need to be resolved to optimize platoon configurations. Supplier Directory Complete listing of industry suppliers categorized by technology area.

With the increased need for cybersecurity in automotive systems due to the development of more advanced technologies and corresponding increased threat vectors, coupled with the upcoming International Organization for Standardization and the Society for Automotive Engineers (ISO/SAE) 21434 cybersecurity standard for automotive systems and cybersecurity regulations in The United Nations Economic Commission for Europe World Forum for Harmonization of Vehicle Regulations (UNECE WP.29), it is becoming increasingly important for auto manufacturers and suppliers to have a clear and common understanding and agreement of cybersecurity metrics for the development and deployment of vehicles. ...Cybersecurity for automotive systems is challenging, and one of the major challenges is how to measure this specific system property. ...With the increased need for cybersecurity in automotive systems due to the development of more advanced technologies and corresponding increased threat vectors, coupled with the upcoming International Organization for Standardization and the Society for Automotive Engineers (ISO/SAE) 21434 cybersecurity standard for automotive systems and cybersecurity regulations in The United Nations Economic Commission for Europe World Forum for Harmonization of Vehicle Regulations (UNECE WP.29), it is becoming increasingly important for auto manufacturers and suppliers to have a clear and common understanding and agreement of cybersecurity metrics for the development and deployment of vehicles.

Software vulnerability management is one of the most critical and crucial security techniques, which analyzes the automotive software/firmware across the digital cockpit, ADAS, V2X, etc. domains for vulnerabilities, and provides security patches for the concerned Common Vulnerabilities and Exposures (CVE). The process of automotive SW/FW vulnerability management system between the OEMs and vendors happen through a channel of fixing a certain number of vulnerabilities by 1st tier supplier which needs to be verified in front of OEMs for the fixed number and type of patches in there deliverable SW/FW. The gap of verification between for the fixed patches between the OEMs and 1st tier supplier requires a reliable human independent intelligent technique to have a trustworthiness of verification.

Abstract Connecting vehicles to various network services increases the risk of in-vehicle cyberattacks. For automotive industries, the supply chain for assembling a vehicle consists of many different organizations such as component suppliers, system suppliers, and car manufacturers (CMs). Moreover, once a vehicle has shipped from the factory of the CM, resellers, dealers, and owners of the vehicle may add and replace the optional authorized and third-party equipment. Such equipment may have serious security vulnerabilities that may be targeted by a malicious attacker. The key management system of a vehicle must be applicable to all use cases. We propose a novel key management system adaptable to the electronic control unit (ECU) lifecycle of a vehicle. The scope of our system is not only the vehicle product line but also the third-party vendors of automotive accessories and vehicle maintenance facilities, including resellers, dealers, and vehicle users.

Volkswagen reveals its 'people's' EV VW's ID.4 leads the 2021 stampede to electrification for the mass market. Answering the fuel-cell compressor question The optimum compressor device for a fuel cell depends on vehicle application - and a lot more. An Eaton expert explains. Tire pressure's impact on EV driving range A new study shows that tighter control of tire-pressure loss can lead to marked improvement in electric-vehicle efficiency. Editorial Warm socks for the EV options list Supplier Eye For suppliers, a new drumbeat New SAE wireless charging standard is EV game-changer Tula DMD aims for more-efficient e-machines Multiphysics helps transform modeling, simulation Is the camshaft being timed out? New Magna seat puts connectivity in the second row BMW reveals its first "M" performance-badged two-wheeler Volkswagen readies new-generation Golf R Q&A Discussing safety tech, standards and industry trends with Hyundai North America's Brian Latouf

The Role of Autonomous Unmanned Ground Vehicle Technologies in Defense Applications Information Warfare - Staying Protected at the Edge Designing Connectivity Solutions for an Electric Aircraft Future Redesigning the Systems Engineering Process to Speed Development of E-Propulsion Aircraft Four RF Technology Trends You Need to Know for Satellite Communication Device Design Manufacturer Reduces Risk and Improves Quality of Military Radar Receivers Instrumentation for Fabrication and Testing of High-Speed Single-Rotor and Compound-Rotor Systems Precision data acquisition is required to generate a comprehensive set of measurements of the blade surface pressures, pitch link loads, hub loads, rotor wakes and performance of high-speed single-rotor and compound-rotor systems to support the development of next-generation rotorcraft.

Its extensive application of data networks, including enhanced external digital communication, forced the Federal Aviation Administration (FAA), for the first time, to set “Special Conditions” for cybersecurity. In the 15 years that ensued, airworthiness regulation followed suit, and all key rule-, regulation-, and standard-making organizations weighed in to establish a new airworthiness cybersecurity superset of legislation, regulation, and standardization. ...In the 15 years that ensued, airworthiness regulation followed suit, and all key rule-, regulation-, and standard-making organizations weighed in to establish a new airworthiness cybersecurity superset of legislation, regulation, and standardization. The resulting International Civil Aviation Organization (ICAO) resolutions, US and European Union (EU) legislations, FAA and European Aviation Safety Agency (EASA) regulations, and the DO-326/ED-202 set of standards are already the de-facto, and soon becoming the official, standards for legislation, regulation, and best practices, with the FAA already mandating it to a constantly growing extent for a few years now—and EASA adopting the set in its entirety in July 2020.

This document applies to the development of Plans for integrating and managing COTS assemblies in electronic equipment and Systems for the commercial, military, and space markets; as well as other ADHP markets that wish to use this document. For purposes of this document, COTS assemblies are viewed as electronic assemblies such as printed wiring assemblies, relays, disk drives, LCD matrices, VME circuit cards, servers, printers, laptop computers, etc. There are many ways to categorize COTS assemblies1, including the following spectrum: At one end of the spectrum are COTS assemblies whose design, internal parts2, materials, configuration control, traceability, reliability, and qualification methods are at least partially controlled, or influenced, by ADHP customers (either individually or collectively). An example at this end of the spectrum is a VME circuit card assembly.

Access mechanisms to system data and/or control is a primary use case of the hardware protected security environment (hardware protected security environment) during different uses and stages of the system. The hardware protected security environment acts as a gatekeeper for these use cases and not necessarily as the executor of the function. This section is a generalization of such use cases in an attempt to extract common requirements for the hardware protected security environment that enable it to be a gatekeeper. Examples are: Creating a new key fob Re-flashing ECU firmware Reading/exporting PII out of the ECU Using a subscription-based feature Performing some service on an ECU Transferring ownership of the vehicle Some of these examples are discussed later in this section and some have detailed sections of their own. This list is by no means comprehensive.