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Quotes from COMVEC 2018 Industry leaders spoke extensively about all things autonomous-ADAS, big data, connectivity, cybersecurity, machine learning-at the annual SAE event. Here's some of what they had to say. Fuel-cell Class 8-take 2.0 With a longer-range and more-refined fuel cell-powered heavy-duty truck, Toyota aims to eventually eliminate emissions from trucks serving increasingly congested California ports. ...Editorial Bring innovation, disruption in-house Adding 3D printing to design, manufacturing processes Upstream devoted to truck cybersecurity threats Jacobs employs cylinder deactivation in HD engines to lower CO2, NOx Emissions reductions continue to disrupt CV industry Mercedes doubles down on electric vans and buses, considers fuel cells Off-road bus from Torsus transports to hard-to-reach places Q&A Perkins pursues plug-and-play connectivity

Defending the heavy-vehicle cyber domain Cybersecurity experts explained at SAE COMVEC 2021 how they're preparing the next generation of thwarters to protect increasingly electrified, connected and automated trucks.

Connected commercial vehicles bring cybersecurity to the fore Connectivity, automation and electrification will largely drive vehicle developments in the coming years, according to experts presenting at the revamped SAE COMVEC 17.

Over-the-air affair Remote updating of software and firmware on commercial trucks and off-highway machines is on the rise, not only for maintenance functions but also to add new features like operator-assist technology. Developments in engine-based gensets With demand for generator sets steady and regulatory change settling, suppliers can rationalize their offerings and push improvements in areas like noise abatement and economy. Testing, testing and even more testing The commercial-vehicle market is eager to adopt more ADAS and automated-driving innovations, but before those technologies get to the road they must first pass rigorous testing practices that prove their efficacy. Smart and connected powertrains FPT Tech Day reveals multi-power Cursor X concept, other "4.0 innovations" for hydrogen fuel cell, electric and natural gas propulsion.

eAxles gain traction OEMs are developing and testing axles with integrated electric powertrains to electrify trucks of all sizes. Securing CAN networks in commercial vehicles A CAN transceiver with built-in security functions can avoid the complexity of end-to-end security solutions that are especially hard to implement on CVs. Electrification is the future for defense vehicles Despite infrastructure challenges, electrified and automated military vehicles will save fuel and lives, said Allison's VP of Defense Programs at SAE COMVEC 2022. Editorial Hiring talent to meet high-tech demands Allison's now open for hydrogen testing Electrification's impact on commercial-vehicle chassis design Harbinger prepares to enter commercial market with novel eAxle ZF, Freudenberg developing integrated 'Powerpack' fuel cell and e-drive Freightliner's medium-duty makeover for M2 and SD models Toyota's hydrogen fuel-cell powertrain provides an electrifying ride

Electric machines find their niche Smaller machines working in cities are particularly ripe for electrification, but most off-highway applications will retain the internal-combustion engine. Big data, big benefits Data mining helps users and equipment developers use data from on-vehicle sensors to work more efficiently. Data connectivity in harsh environments Ensuring high-speed data transmission requires OEM designers to think more about components, placement and the impact of environmental conditions early in design. Trucks with intuition Perceptive Automata partners with Volvo Trucks to demonstrate AI technology that can determine when pedestrians will cross the road. Change is afoot Cummins and its CTO help focus the 2019 SAE COMVEC on the fast-shifting technology landscape that faces both on- and off-highway sectors. Editorial AI, ADAS & AVs-oh my!

The next phase Meeting Phase 2 fuel efficiency and GHG emissions for heavy trucks will require multiple technology pathways-some of which are still on the horizon. Active vibration damping for construction machines An innovative concept for an active system to reduce machine oscillations based on frequency identification. Consumer electronics come on board Smartphones and tablets are likely to play a large role in HMIs for heavy vehicles-if productivity and safety are not compromised. Patton's new campaign As new SAE International President for 2017, Doug Patton will advocate STEM, "cultivation" of prospective young engineers. PACCAR's Sproull primed for SAE Commercial Vehicle post As SAE International's new 2017-2020 Commercial Vehicle Sector VP, Landon Sproull intends to bolster the society's involvement in evolving industry regulations and to better cultivate cross-sector alliances.

Electrification not a one-size-fits-all solution Efforts in the off-highway industry have been under way for decades, but the technology still faces implementation challenges. SuperTruck redux A year plus into phase two of the promising DOE program to dramatically improve freight efficiency, project leads from three of the participating truck OEMs share their progress thus far and technology paths moving forward. From research to reality Danfoss works closely with off-highway OEMs throughout the development process, testing and demonstrating machines packed with new technology features. Big Data a focus for 2018 SAE President Mircea Gradu Velodyne CQO sees use of Big Data as a way to capitalize on multiple industry trends including vehicle electrification and automated vehicles.

Making sense of autonomy Industry offers a range of sensors that will free humans from many tasks while also improving reliability, though devising strategies that meet demanding requirements without breaking the bank is no easy challenge. Life-cycle planning-Design and calibration for ultimate efficiency The ultimate power of Big Data technologies relies on the implementation of new strategies. Unlike a traditional engine calibration process, in which only calibration test data and model simulation data are used, multiple source data introduced into the adaptive engine calibration process contributes to efficiency and cost reduction. The complicated future of off-highway engines Developing an optimum engine is getting tricky now that the European Union has established a Stage V for off-highway engines, and the U.S. has not. What effect will this have on future engine designs?

Big future for e-axles, advanced motors Top transmission engineers claim driveline electrification will transform everything from all-wheel drive to Class 8 tractor-trailers. Big data's benefits keep a-comin' Gigabytes of data are being collected and increasingly mined to improve field operations, maintenance and even vehicle design. Transformative times Despite a challenging climate, technology development progresses - as does the sharing of innovative ideas - virtually. Editorial Zeroing in on zero emissions Softing envisions secure, reliable predictive maintenance Reconstructing accidents in the ADAS age Paving the way to improved truck fuel efficiency Nikola looks to accelerate production, hydrogen infrastructure Mecalac designs unique-pivoting swing loader Q&A' Horiba's Joshua Israel discusses complex regulatory landscape's impact on commercial-vehicle development and shift to electrification.

ICE advances Engine developers employ revised electronic architectures, mechanical tweaks to boost fuel efficiency, performance of internal-combustion engines. Autonomous construction sites Equipment makers are testing the emerging technologies required to advance automation beyond individual machines. Modeling electric motors How to develop a traction drive using a multiphysics-based approach with 3D modeling and simulation. Solving the "telehandler problem" Two-stage overcenter valves create stability in machines with highly dynamic loads. Engineering the world's fastest tractor JCB worked with design and engineering specialists to build a spectacular speed record-breaker that topped 150 mph.

Autonomous plows ahead Agriculture, construction, mining-even marine-are advancing autonomous technology to improve the productivity and safety of vehicles on the job. Expediting engine design Simulation tools drive development of the most complex, fuel- efficient and powerful engines ever seen in off-highway applications. Industry 4.0: The smart factory arrives The plants that produce vehicles and their high-tech systems are increasingly employing intelligent systems, Big Data and advanced analytics to improve quality, safety and efficiency. The future is not so far-off Enhanced Cat 3500 engine boosts power 20%, trims fuel usage by 10% Phase 2 GHG rules driver for advanced technology, alternative fuels Eaton demonstrates waste heat recovery, variable valve actuation for HD diesels Hyliion develops add-on hybrid system for semi-trailers that reduces fuel consumption by 30% Tech-heavy Iveco Z Truck concept spawns 29 patents EPA's Grundler talks Phase 2 regs

Deere advances in-field autonomy While stereo cameras and computer vision guide Deere's "limited- release" 8R autonomous tractor, Bear Flag's lidar tech will augment future machines. Positioning to centimeter-level improves agriculture Precision-navigation approaches that emphasize backward compatibility help farms reap more value from autonomous operations. Funding, mandates fuel commercial-vehicle electrification Legislators provide the impetus to electrify trucks and buses, leading to several engineering challenges.

HMIs extend beyond the cab Telematics functions are being integrated into multi-function user interfaces. Standards step forward in design of off-highway electronics Functional safety standards are starting to impact many development projects, while the auto industry's AUTOSAR standard is being deployed to help enable software reuse and simplify designs. Leveraging automotive lightweighting techniques to improve off-highway emissions Where systems engineers can gain efficiencies in off-highway equipment is agnostic, they'll take it anywhere, and so they should, but one of the ways, often underestimated, is through the use of strong and lightweight advanced materials. Waste heat recovery for the long haul A WHR system based on an organic Rankine cycle has been developed for a long-haul Iveco Stralis truck.

Hyliion shifts focus from propulsion to power generation Prime power and EV charging are two areas that can benefit from the Karno linear generator beginning later this year. Intensifying pursuit of autonomous trucks Daimler Truck and Torc have established a clear roadmap that brings SAE level 4 trucks to the U.S. market by 2027. Commercial-truck EV fleets slow to grow Even for the largest players, the underdeveloped charging ecosystem is hampering commercial-truck fleets' electrification efforts.

Clearing the air Sensors, diagnostics and controls advance to help trap emissions. Bringing the heat on cooling technologies Electronic controls, variable-speed fans cool engines, heat aftertreatment systems. 3D printing machines can't be built fast enough In the additive manufacturing world, the costs of components are dropping, the technology is becoming more reliable and parts are fabricated faster, allowing industries beyond aerospace to adopt additive technologies, says Oak Ridge Lab's Ryan Dehoff.

Hydraulics still in control of off-highway needs Engineers continue to master electronic controllers and software to help systems manage engine speeds and boost efficiency, to the ultimate benefit of both OEMs and end-users. Off-highway calibration challenges-big and complex As the final set of Tier 4 regulations kick in for engines greater than 750 hp (560 kW), calibration efforts must contend with complex engine and aftertreatment systems. Engine manufacturers and service providers deal with this complexity, but does it need to be so? DEF delivery modelling for SCR systems Researchers characterize a 0-D model of a urea delivery module, oriented to model-based control and to the simulation of the system response to fault injections finalized to diagnosis validation.

Bigger processors, smaller engines Engine designers are using electronics, networks to downsize engines while upping performance, efficiency and NVH characteristics. A testing powerhouse Allison Transmission's new Vehicle Environmental Test center in Indianapolis is open for business for external and in-house customers alike. 'Revolutionizing' digital hydraulics Volvo CE teams with Norrhydro to commercialize an advanced electro-hydraulic system that promises fuel-efficiency gains of up to 50%.

Headliners from Las Vegas Big reveals abounded at the triennial CONEXPO trade show. Following are some of the most notable unveilings from the desert. Cat doubles down on diesel with new C13D platform Deere pursues electric construction machines and charging infrastructure JCB debuts clean-sheet hydrogen combustion engine Volvo CE unveils electric asphalt compactor, announces NA arrival of L350H loader Honda reveals next-gen Autonomous Work Vehicle Deere 3D-prints fuel valves for tractors HP's binder jetting technology and GKN's manufacturing expertise helped John Deere realize its first 3D-printed metal part for mass production. Returning to the SAE presidency for 2023 Setting a "prudently aggressive" mindset in advancing SAE's goals in the mobility ecosystem.