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Geometric requirements within the spacecraft also constrain the cell design leading to a cell with an aspect ratio quite different from those 25-Ah Li ion cells previously developed by BATC.

As a part of a program jointly supported by the USAF and Canada's Department of National Defense, BlueStar is developing large (50 to 100-Ah)lithium ion cells for aircraft and spacecraft applications. Presently, 20-Ah cells are being developed as the first stage of the scale-up process and the design of these cells involves several tradeoffs related to the specific nature of this application.

The experimental procedure employed to define the natural modes of vibration of the 747 Shuttle Carrier Aircraft and Space Shuttle Orbiter mated configuration is described. A discussion of test results and comparison to structural analysis results is also included. Random transient signals were used as inputs to electromagnetic shakers to provide excitation to the mated vehicle test configuration. Acceleration signals were processed via the Fast Fourier Transform algorithm. Magnitude and phase transfer functions were formed and processed to produce modal frequencies, damping, and modal displacements.

In 1995, the Naval Research Laboratory (NRL) began a program to investigate whether a 90 Ah dependent pressure vessel (DPV) NiH2 battery pack could be a lower volume replacement for a 90 Ah NiH2 IPV spacecraft battery. Nickel Hydrogen (NiH2) dependent pressure vessel (DPV) battery cells are presumed to offer all the features of the NiH2 IPV battery cell with considerably less volume.

In the course of CRYOSYSTEM phase B (development phase) financed by the European Space Agency, AIR LIQUIDE (France) and Astrium Space Infrastructure (Germany) have developed an optimized design of a −183°C freezer to be used on board the International Space Station for the freezing and storage of biological samples. The CRYOSYSTEM facility consists of the following main elements: - the CRYORACK, an outfitted standard payload rack (ISPR) accommodating up to three identical Vial Freezers - the Vial Freezer, a dewar vessel capable of fast and ultra-rapid freezing, and storing up to approximately 900 vials below −183°C; the dewar is cooled by a Stirling machine producing > 6 W at 90 K. The Vial Freezer is operational while accommodated in the CRYORACK or attached to the Life Science Glovebox (LSG). One CRYORACK will remain permanently on-orbit for several years while four Vial Freezers and two additional CRYORACKs support the cyclic upload/download of samples.

In the frame of the CRYOSYSTEM A-phase study financed by the European Space Agency, AIR LIQUIDE (France) and ORBITAL HYDRAULIC-BREMEN (Germany) have been studying a -183°C freezer to be used on-board the International Space Station for freezing and storing biological samples.

A baseline design has been selected for the Space Station Habitat (HAB) element. The HAB provides the primary living space to support man's permanent presence in space. The HAB element is designed to provide an environment that maximizes safety and human productivity. This paper outlines some of the current design features including the common core elements and the man-systems hardware. The HAB is arranged in three areas based on crew activity and acoustical considerations. The first area is the quiet zone, which contains the crew quarters. The second area is a buffer zone for noise suppression, where the stowage, medical facilities, and personal hygiene facilities are located. The third area is the active zone which contains the galley/wardroom, laundry and exercise facilities. Each of these three areas will be discussed together with the applicable requirements, the common utility elements, and the man-systems hardware furnishings.

Even lower costs can be shown for a modular concept (MUSTARD) in which basically identical lifting bodies units are utilised as both boosters and spacecraft. The concept is shown to be feasible, and progress on some aspects of the associated structural analysis is described.

Primarily tailored to fit conceptual design applications, the functionalities of the mesh generation module has been expanded to allow analysis engineers with limited specific expertise to use advanced CFD simulation tools for complex aircraft and spacecraft configurations starting from no more input that a three-side layout blueprint.

Catalytic combustion coupled with activated carbon and molecular sieve adsorbents is applicable to all areas of air and gas clean up ranging from high to low levels of pollutants and trace contaminants control in a spacecraft environment is of no exception. In this study we propose a combined activated charcoal and catalytic combustion system based on a 70 watt power input achieving 350°C, operating on a 6 hour per 24 hour day catalytic cycle with an actual flow of 10.6 l min-1 in a residual free volume of 60 m3.

When a thermodegradation event occurs on board a spacecraft, potentially hazardous levels of toxic gases could be released into the internal atmosphere.

In an effort to help future crewed spacecraft thermal control analysts understand the characteristics of one-and two-loop Active Thermal Control Systems (ATCS), a comparison was made between the one- and two-loop ATCS architectures officially proposed for the Crew Exploration Vehicle (CEV) in Design Analysis Cycle 1 (DAC1) and DAC2, respectively.

The INTELSAT VIII / VIIIA program consists of six communication satellites (of two different designs) being produced by Lockheed Martin Astro Space for the International Telecommunications Satellite Organization (INTELSAT). Two spacecraft level thermal vacuum test facilities were required to test the first four spacecraft due to schedule constraints. ...Cal rods were used to independently control the thermal environments of the six spacecraft faces for this facility. A typical cal rod test approach measures cal rod fluxes via calorimeters at discrete locations and controls the applied fluxes based on a correction from the calorimeter to Optical Solar Reflector (OSR) or blanket thermo-optical properties. ...Three thermal balance cases, simulating equinox beginning of life, winter solstice end of life, and inverted spacecraft winter solstice end of life were common to the 801 and 802 test profiles. A comparison of these three balance cases confirms that the developed cal rod equivalent sink test technique is a good substitute for the hot wall test approach when chamber multiple zone temperature control is unavailable.

Cooperation between Russia and the United States on manned spaceflight has led to unprecedented openness, resulting in the ability to now compare the characteristics of environmental control/life support hardware selected to generate oxygen (O2) by water electrolysis for space station applications. This comparison in this paper focuses on the characteristics that have the greatest effect on the cost of assembling and maintaining the hardware in space: launch weight, volume, power consumption, resupply requirements and maintenance labor.

Flight temperatures were compared to thermal balance test correlation data for two spacecraft. Results show that locations that were correlated with ground test data did not necessarily have similar correlation with flight data. ...Furthermore, flight correlation data verified the importance of the continued use of an ±11°C thermal uncertainty margin in spacecraft thermal design.

The Orion Crew and Service Modules are often compared to the Apollo Command and Service Modules due to their similarity in basic mission objective: both were dedicated to getting a crew to lunar orbit and safely returning them to Earth. Both spacecraft rely on the environmental control, life support and active thermal control systems (ECLS/ATCS) for the basic functions of providing and maintaining a breathable atmosphere, supplying adequate amount of potable water and maintaining the crew and avionics equipment within certified thermal limits.

Among the fundamental problems of the ETS development requiring the HOCSM adaptation are: (a) forming the mass and energetic loads of spacecraft crew for the simulation of the ETS functions; (b) the investigation of environment effects on a human organism and its responses; (c) the analysis of interactions between the crew and the individual life support system or its functional blocks; (d) the decisions of design problems for development of the anti exposure and space suits.

As space flights tend to be more prolonged problems of oxygen generation by physicochemical means assume greater importance. The paper deals with the water, electrolysis process, CO2 concentration and processing organisation schemes. Some operational results of the system for electrolysis of aqueous alkali solution and CO2 removal on Mir space station are presented. Expected characteristics of the complex system for oxygen generation from carbon dioxide are considered.

The Space Station represents an order of magnitude increase in complexity over current Spacecraft technologies and will seriously tax current analysis techniques. This program is capable of simulating atmospheric revitalization systems, water recovery and management systems, and single phase active thermal control systems.

This paper describes a computational technique for prediction of the flow and thermal environment in the Space Shuttle Solid Rocket Motor field joint cavities. The SRM field joint hardware has been tested with a defect in the insulation. Due to this defect, the O-ring gland cavities are pressurized during the early part of the ignition. A computer model has been developed to predict the flow and thermal environment through the simulated flaw, during the pressurization of the field joint. The transient mass, momentum, and energy conservation equations in the flow passage in conjunction with the thermodynamic equation of state are solved by a fully implicit iterative numerical procedure. Since this is a conjugate flow and heat transfer problem, wall temperatures are calculated by solving the one-dimensional transient heat conduction equation in the solid along with the other governing equations. The pressure and temperature predictions have been compared with the test data.