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Recently, as CAD systems have spread, style design with digital mockups has been used. But physical mockups are still used to evaluate the ergonomic design of products. However, the conventional methods of the evaluation using a physical mockup of a product are inefficient in an upstream style design process, for it takes time and money. So, our research purpose is to develop a system for ergonomics design, which enables ergonomic assessment for a handheld information appliance without “real” subjects and physical mockups by integrating a digital hand with a product model and its task operation model.

We propose producing a body model consisting of anatomical landmarks used in product design from point clouds from a three-dimensional scanner. We previously proposed producing a foot model automatically by deforming the template of known landmarks using free-form deformation (FFD), but shapes of actual toe tips vary widely from the template. Here we propose extracting five landmarks on the toes of a foot model.

An auto-landmarking method for foot measurement was developed. With most of the conventional methods, landmarks of the face and the body were estimated using the curvature, textures and statistics information of body dimensions. In this method, landmarks of the foot were estimated by deformation of the generic foot model. Variation of foot shape was represented by the spatial distortion based on the Free Form Deformation (FFD). The generic foot model was deformed and fit into a new measured foot. Landmarks on the deformed generic foot model were projected to the surface of the measured foot. The mean absolute error of the estimated landmarks was 2.8 [mm]. The error of this method is appropriate to distinguish foot shapes for selecting shoes on a retail store, however it is insufficient for anthropometric database.