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Technical Paper

Adaptive Inverse Control of Vibration Exciter for Tracking Target Acceleration of a Car Subsystem

2024-06-12
2024-01-2920
This research aims to develop an inverse control method capable of adaptively simulating dynamic models of car subsystems in the rig-test condition. Accurate simulation of the actual vibration conditions is one of the most crucial factors in realizing reliable rig-test platforms. However, most typical rig tests are conducted under simple random or harmonic sweep conditions. Moreover, the conventional test methods are hard to directly adapt to the actual vibration conditions when switching the dynamic characteristics of the subsystem in the rig test. In the present work, we developed an inverse controller to adaptively control the vibration exciter referring to the target vibration signal. An adaptive LMS filter, employed for the control algorithm, updated the filter weights in real time by referring to the target and the measured acceleration signals.
Technical Paper

AI-based EV Range Prediction with Personalization in the Vast Vehicle Data

2024-04-09
2024-01-2868
It is an important factor in electric vehicles to show customers how much they can drive with the energy of the remaining battery. If the remaining mileage is not accurate, electric vehicle drivers will have no choice but have to feel anxious about the mileage. Additionally, the potential customers have range anxiety when they consider Electric Vehicles. If the remaining mileage to drive is wrong, drivers may not be able to get to the charging station and may not be able to drive because the battery runs out. It is important to show the remaining available driving range exactly for drivers. The previous study proposed an advanced model by predicting the remaining mileage based on actual driving data and based on reflecting the pattern of customers who drive regularly. The Bayesian linear regression model was right model in previous study.
Technical Paper

A Preliminary Study on the Evaporative Cooling System for FCEV

2024-04-09
2024-01-2406
The existing FCEV have been developed with only a few vehicle models. With the diversification of both passenger and commercial FCEV lineups, as well as the increasing demand for vehicle trailer towing, there is a growing need for high-capacity fuel cell stacks to be applied in vehicles. However, at the current level, there are limitations and issues that arise, such as insufficient power output and reduced driving speed. As a results, the importance of thermal energy management has been increasing along with the increase in required power. Traditional cooling performance enhancement methods have mainly focused on developing increased hardware specifications, but even this approach has reached its limitation due to package, cost and weight problem. Therefore, it is essential to develop a new cooling system to solve the increases in heat dissipation.
Technical Paper

A Study on the Evaluation of UX of Mid SUV

2024-04-09
2024-01-2460
In recent years, with the advent of the Fourth Industrial Revolution and the COVID-19 pandemic, people's lives worldwide have undergone significant changes. Additionally, the emergence of a new generation of consumers known as the millennial generation has led to a high demand for multipurpose family cars. The perspective is shifting towards choosing premium products that enhance the quality of life and pursue their own happiness and comfort through technology, rather than simply selecting a midsize SUV based on the increase in family size. We aim to meet the needs of these global customers by conducting research and developing various new features that were not previously available in midsize SUVs. In this study, we defined the actual target users for midsize SUVs and established UX concepts by analyzing their characteristics. Based on this, we employed an optimal design approach by analyzing the evaluation results by country for the various features implemented within the vehicle.
Technical Paper

Analysis of Aerodynamic Characteristics of Fan-Type Wheels

2024-04-09
2024-01-2540
This research addresses the pressing need for reducing vehicle aerodynamic resistance, with a specific focus on mitigating wheel and tire resistance, which constitutes approximately 25% of the overall vehicle drag. While the prevailing method for reducing resistance in mass production development involves wheel opening reduction, it inadvertently increases wheel weight and has adverse effects on brake cooling performance. To overcome these challenges, novel complementary resistance reduction methods that can be employed in conjunction with an appropriate degree of wheel opening reduction are imperative. In this study, we introduce symmetrical wheels with a fan-like shape as a solution. The fan configuration influences the surrounding flow by either drawing it in or pushing it out, depending on the direction of rotation. Application of these fan-type wheels to a vehicle's wheels results in the redirection of flow inwards or outwards during high-speed driving due to wheel rotation.
Technical Paper

A Study on the Improvement of Driver's Inconvenience to Ensure Driving Stability in Bad Weather Conditions

2023-04-11
2023-01-0651
Bad weather conditions such as torrential rain, heavy snow, and thick fog frequently occur worldwide. Vehicle accidents in such bad weather conditions account for a significant portion of all vehicle accidents, and the level of damage is relatively severe compared to other accidents that occur in clear weather. This paper analyzes the driver's driving stability in bad weather conditions, which has such a significant meaning, in various ways through experiments on the inconvenience experienced by the driver. In this study, three levels of bad weather conditions were implemented in a driving simulator environment to evaluate driver inconvenience for six activities. Through driving experiment, quantitative bio-signals and vehicle signals were analyzed in each weather condition. The SD survey was used to assess the driver's inconvenience level for activities performed while driving and analyze the ranking of inconvenience.
Technical Paper

Driver Mental Stress in Response to Thermal Stress Change during Highway Driving

2023-04-11
2023-01-0146
Monitoring driver thermal stress is an integral step for developing an automated climate control function. In this experimental study, various physiological measures for driver’s thermal stress were tracked while intentionally by altering thermal conditions of the seat with a seat air conditioning system (ACS) in summer and a seat heating system (HS) in winter. It was aimed to determine reliable physiological measures for identifying the changes in thermal status induced by the two seat climate control systems. In the first experiment, twenty experienced drivers drove a comfortable sedan for 60 minutes on a real highway while varying the intensity of the seat ACS every 10 minutes to incur ‘hot’ – ‘cool’ – ‘hot’ – ‘cool’ thermal stress. In the second experiment, a new group of eighteen drivers drove the same highway for 30 minutes while increasing the intensity of seat HS to incur ‘cold’ to ‘warm’ thermal stress.
Technical Paper

Brake Pad Wear Monitor using MOC (Motor on Caliper) EPB ECU

2022-09-19
2022-01-1167
With the spread of new trends such as autonomous driving and vehicle subscription service, drivers may pay less attention to the maintenance of the vehicle. Brake pads being safety critical components, the wear condition of all service brakes is required by regulation to be indicated by either acoustic of optical devices or a means of visually checking the degree of brake lining wear [1]. Current application of the wear indicator in the market uses either sound generating metal strip or wire harness based pad wear sensor. The former is not effective in generating clear alarm to the driver, and the latter is not cost effective, and there is a need for more effective and low cost solution. In this paper, a pad wear monitoring system using MOC(Motor On Caliper) EPB(Electric Parking Brake) ECU is proposed. An MOC EPB is equipped with a motor, geartrain and an ECU. The motor current when applying the parking brake is influenced by the mechanical load at the brake pad side of the system.
Technical Paper

A Trend Line Analysis of the Insertion Loss Test Data and Application to Sound Transmission Loss Simulation

2022-06-15
2022-01-0959
In this paper, an application process is studied at which the insertion loss (IL) test data of sound insulating parts or noise control treatments are utilized for the sound transmission loss (STL) simulation of the trimmed dash structure. The considered sound barrier assemblies were composed of a felt layer, a mass layer, and a decoupler layer. Flat samples of sound barrier assemblies with several different thicknesses were prepared, and ILs of them were measured by using a sound transmission loss facility. Flat samples were assumed to have mass-spring-mass resonance frequencies. The mass was set as the area mass of the sound barrier layer of the felt layer and the mass layer. The spring constant of the decoupler layer was assumed as the multiplication of that of an air spring and a spring correction factor.
Technical Paper

Prediction and Optimization of Blocked Force Changes of a Suspension System Using Bush Stiffness Injection Method

2022-06-15
2022-01-0956
Automotive OEMs have introduced a new development paradigm, modular architecture development, to improve diversity quality and production efficiency. It needs solid fundamentals of system-based performance evaluation and development for each system level and single component level. When it comes to NVH development, it is challenging to realize the modular concept because noise and vibration should be transferred through various transfer path consisting of many parts and systems, which interact with each other. It is challenging for a single system of interest to be evaluated independently of the adjacent parts and environments. In this study, a new system-based development process for a vehicle suspension was investigated by applying blocked force theory and FRF-based dynamic substructuring. The objective is to determine the better dynamic stiffness distribution of many bushes installed in a suspension system in the frequency range corresponding to road noise.
Journal Article

High-Bandwidth Mechanical Hardware-In-The-Loop Emulation of Structural Dynamics for More Efficient NVH Development and Testing

2022-06-15
2022-01-0953
Numerical simulations offer a wide range of benefits. Therefore, they are widely used in research and development. One of the biggest benefits is the possibility of automated parameter variation. This allows testing different scenarios very quickly. Nevertheless, physical experiments in the laboratory or on a test rig are still, and will remain, necessary. Physical experiments offer benefits, e.g., for very complex and/or nonlinear systems and are required for the validation of numerical models. To enhance the quality of experimental NVH investigations and to make use of the benefits of numerical simulation during experimental investigations at the same time, numerical models can be integrated into physical test rigs using the mechanical hardware-in-the-loop (mHIL) method (also referred to as real-time dynamic substructuring, hybrid testing or active control of impedance).
Journal Article

A Study on the Improvement of EV One-Pedal Driving System Interface and Cost Reduction

2022-03-29
2022-01-0645
In this study it will show, big data analysis and user survey of driving records were conducted to investigate frequency of use and ease of operation of the regen paddle to control one-pedal driving system in electric vehicle. According to 3.8 million driving record big data analysis result, it was found that the driver manipulates 3.31 times on average during a single trip, mainly during the early stages of driving. According to user observation research result in 41.8% of participants did not used or used less than 5 time of regen paddle during one single trip. Also 336 participants, which occupy 83%, responded that the regen paddle manipulation for one-pedal driving was inconvenient. In conclusion, because of the use frequency of the regen paddle is low and the operation of regen paddle is inconvenient. It seems necessary to change the design of the regen paddle.
Technical Paper

Development of a Built-In Type Dashboard Camera with Reliability and Usability

2022-03-29
2022-01-0111
Dashcam, which is considered essential parts of vehicles in Korea, are installed in most vehicles for proofs of accidents or threatened driving of other vehicles, and insurance premiums. Also global market is growing continuously. Aftermarket dashcams have been developed with many improvements such as higher resolution camera and a LCD, however still have technical limitations in usability and durability. The First limitation is that the dashcam which mounted on windshield can be separated and injure at an accident due to a collision impact, and the device obstructs the driver's vision. In addition, the connection of the power supply may cause a vehicle damages such as a fire due to a worker's mistake or a product defect. Secondly, in order to replay the recorded video, it is not easy to remove the SD card and check it on the computer. Moreover, since the LCD is so small, it is difficult to search and replay the wanted video from the list in many files.
Technical Paper

A Research on Autonomous Vehicle Control in Track Beyond Its Limits of Handling

2021-04-06
2021-01-0977
This paper presents the research related to the self-driving system that has been actively carried out recently. Previous studies have been limited to ensure the path following performance in linear and steady state-alike handling region with small lateral acceleration. However, in the high speed driving, the vehicle cornering response is extended to nonlinear region where tire grips are saturated. This requires a technology to create the driving path for minimum time maneuvering while grasping the tire grip limits of the vehicle in real time. The entire controller consists of three stages-hierarchy: The target motion is determined in the supervisor phase, and the target force to follow the target behavior is calculated in the upper stage controller. Finally, the lower stage controller calculates the actuator phase control input corresponding to the target force.
Technical Paper

A Development of the Driver IC in LED Rear Combination Lamp for Circuit Standardization

2021-04-06
2021-01-0850
Today, many automakers are using LED lamp sources in exterior lamps to establish brand awareness and introduce specialized lamp designs. These eye-catching LED lamp source solutions require many control functions as the lamp functions are diversified and advanced, and accordingly the requirements for standardization and optimization of controllers are increasing. In particular, our LED rear combination lamps have a variety of LED loads according to the design of the lamp model, the installation position, and the diagnostic regulations, so that the design complexity and the number of specifications of the controller are increased [4]. In recent years, more and more aesthetic designs and new technologies are used by various automakers to optimize their controllers in cooperation with global partners to optimize costs [1].
Journal Article

On the Aerodynamics of the Notchback Open Cooling DrivAer: A Detailed Investigation of Wind Tunnel Data for Improved Correlation and Reference

2021-04-06
2021-01-0958
Since the introduction of the DrivAer in 2012 this model has become the standard generic aerodynamic benchmark and aerodynamic research model used by automotive OEMs, software vendors and researchers. In 2017, the relevance of the DrivAer has been furthered by the inclusion of a simplified engine bay. Whilst the DrivAer has become the popular standard, the availability of detailed wind tunnel test data, a key enabler for more sophisticated aerodynamic benchmarking and research, remains limited. This paper presents a comprehensive set of wind tunnel test data of the notchback version of the Ford Open Cooling DrivAer, including aerodynamic force measurements, detailed surface pressure measurements and flow field measurements at 3 cross-sections in the vicinity of the model. In addition, the paper will discuss the sensitivity of the experimental data to wind tunnel repeatability and facility-to-facility variations.
Technical Paper

Development of an Air Support System for Long-Distance Drive Comfort

2020-04-14
2020-01-0868
Passenger fatigue during long distance driving is greatly influenced by the comfort performance of the seat. Seat comfort performance is determined by the appropriate contour of the seat and the appropriate pad with sufficient thickness. The height of vehicle has been lowered to enhance car styling, and battery for electric vehicle applied to the underbody of the vehicle, reducing the package space of the seat in the vehicle. These external factors eventually lead to a reduced pad thickness of the seat cushion and compromise one of the important components in the seat cushion compartment, creating an uncomfortable cushioning problem when driving long distances. To improve the cushion composition of the seat within a limited package, air bladders are applied to the underside of the cushion pad. In addition, the function to support the buttocks using the air bladders of the lower cushion, similar to lumbar support for the back, was implemented to improve cushion comfort performance.
Technical Paper

Development of the Rig and Hardware-in-the-Loop Test Bench for Evaluating Steering Performance

2020-04-14
2020-01-0647
The development of vehicles faces changes in many future flows. The vehicle’s power transfer systems are being changed from conventional types to Hybrid, Electric and Hydrogen vehicles. At this moment, the technology of EPS (Electric Power Steering) system has been expanding from a simple torque assist system to LKAS(Lane Keeping Assist System), PAP(Park Assist Pilot), ALCAS(Active Lane Change System), ADAS(Advanced Driver Assistance System). A good test bench is necessary for the evaluation of both hardware and control logics of EPS in these complexities of development process. Simultaneous Rig and HILS tests can be performed to check that the steering hardware system can perform to the concept of the development vehicle and develop EPS control logic performances. The hardware performance of the steering system might be evaluated based on measured friction and stiffness, taking into account various driving conditions.
Technical Paper

The Effect of Driver's Behavior and Environmental Conditions on Thermal Management of Electric Vehicles

2020-04-14
2020-01-1382
Worldwide projections anticipate a fast-growing market share of the battery electric vehicles (BEVs) to meet stringent emissions regulations for global warming and climate change. One of the new challenges of BEVs is the effective and efficient thermal management of the BEV to minimize parasitic power consumption and to maximize driving range. Typically, the total efficiency of BEVs depends on the performance and power consumption of the thermal management system, which is highly affected by several factors, including driving environments (ambient temperature and traffic conditions) and driver's behavior (aggressiveness). Therefore, this paper investigates the influence of these factors on energy consumption by using a comprehensive BEV simulation integrated with a thermal management system model. The vehicle model was validated with experimental data, and a simulation study is performed by using the vehicle model over various traffic scenarios generated from a traffic simulator.
Technical Paper

A Development of the Model Based Torque Feedback Control with Disturbance Observer for Electric Power Steering System

2019-04-02
2019-01-1233
Electric Power Steering (EPS) needs to meet both functional and stability requirements, it plays significant role in controlling vehicle motion. In the meantime, customers emphasizes natural steering feel which can reflect vehicle motion and road surface information while isolate unwanted external disturbances. In general, conventional EPS control algorithms exert assist torque according to driver torque measured from torque sensor, while maintaining stability using stabilizing compensator. However, there exist significant trade-off between steering feel and stability, because the performances of assist torque control and stabilizing compensator are strongly coupled. In this paper a torque feedback control algorithm for EPS system is proposed in order to overcome the trade-off, and to achieve more natural, robust steering feel.
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