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Technical Paper

Optimizing Urban Traffic Efficiency via Virtual Eco-Driving Featured by a Single Automated Vehicle

2024-04-09
2024-01-2082
In the face of growing concerns about environmental sustainability and urban congestion, the integration of eco-driving strategies has emerged as a pivotal solution in the field of the urban transportation sector. This study explores the potential benefits of a CAV functioning as a virtual eco-driving controller in an urban traffic scenario with a group of following human-driven vehicles. A computationally inexpensive and realistic powertrain model and energy management system of the Chrysler Pacifica PHEV are developed with the field experiment data and integrated into a forward-looking vehicle simulator to implement and validate an eco-driving speed planning and energy management strategy assuming longitudinal automation. The eco-driving algorithm determines the optimal vehicle speed profile and energy management strategy.
Technical Paper

Enhancing Ducted Fuel Injection Simulations: Assessment of RANS Turbulence Models Using LES Data

2024-04-09
2024-01-2689
Compression ignition engine-based transportation is nowadays looking for cleaner combustion solutions. Among them, ducted fuel injection (DFI) is emerging as a cutting-edge technology due to its potential to drastically curtail engine-out soot emissions. Although the DFI capability to abate soot formation has been demonstrated both in constant-volume and optical engine conditions, its optimization and understanding is still needed for its exploitation on series production engines. For this purpose, computational fluid dynamics (CFD) coupled with low-cost turbulence models, like RANS, can be a powerful tool, especially in the industrial context. However, it is often challenging to obtain reliable RANS-based CFD simulations, especially due to the high dependence of the various state-of-the-art turbulence models on the case study.
Technical Paper

Co-Simulation of a Specialized Tractor for Autonomous Driving in Orchards

2022-09-16
2022-24-0025
The concept of autonomous driving is becoming increasingly familiar in the automotive and “in-door” automation systems fields. Furthermore, the industrial development is focusing its efforts on industry 4.0, whose some main features are data transfer, programming, systems interconnection and automation. The agricultural sector just recently has experienced the first examples of autonomous agricultural vehicles, although agricultural mechanization has reached a good level of automation. Indeed, many examples of automatic machineries are already present in the market such as little robots for the execution of some operations. This work focuses on modelling and simulation of a self-driving orchard tractor. The main goal was to reproduce the behaviour of the specialized vehicle, moving in an orchard or a vineyard and conducting automatic or semi-automatic operations.
Book

Injection Technologies and Mixture Formation Strategies For Spark-Ignition and Dual-Fuel Engines

2022-06-24
Fuel injection systems and performance is fundamental to combustion engine performance in terms of power, noise, efficiency, and exhaust emissions. There is a move toward electric vehicles (EVs) to reduce carbon emissions, but this is unlikely to be a rapid transition, in part due to EV batteries: their size, cost, longevity, and charging capabilities as well as the scarcity of materials to produce them. Until these issues are resolved, refining the spark-ignited engine is necessary to address both sustainability and demand for affordable and reliable mobility. Even under policies oriented to smart sustainable mobility, spark-ignited engines remain strategic, because they can be applied to hybridized EVs or can be fueled with gasoline blended with bioethanol or bio-butanol to drastically reduce particulate matter emissions of direct injection engines in addition to lower CO2 emissions.
Technical Paper

An Engine Parameters Sensitivity Analysis on Ducted Fuel Injection in Constant-Volume Vessel Using Numerical Modeling

2021-09-05
2021-24-0015
The use of Ducted Fuel Injection (DFI) for attenuating soot formation throughout mixing-controlled diesel combustion has been demonstrated impressively effective both experimentally and numerically. However, the last research studies have highlighted the need for tailored engine calibration and duct geometry optimization for the full exploitation of the technology potential. Nevertheless, the research gap on the response of DFI combustion to the main engine operating parameters has still to be fully covered. Previous research analysis has been focused on numerical soot-targeted duct geometry optimization in constant-volume vessel conditions. Starting from the optimized duct design, the herein study aims to analyze the influence of several engine operating parameters (i.e. rail pressure, air density, oxygen concentration) on DFI combustion, having free spray results as a reference.
Technical Paper

Development of a Fully Physical Vehicle Model for Off-Line Powertrain Optimization: A Virtual Approach to Engine Calibration

2021-09-05
2021-24-0004
Nowadays control system development in the automotive industry is evolving rapidly due to several factors. On the one hand legislation tightening is asking for simultaneous emission reduction and efficiency increase, on the other hand the complexity of the powertrain is increasing due to the spreading of electrification. Those factors are pushing for strong design parallelization and frontloading, thus requiring engine calibration to be moved much earlier in the V-Cycle. In this context, this paper shows how, coupling well known physical 1D engine models featuring predictive combustion and emission models with a fully physical aftertreatment system model and longitudinal vehicle model, a powerful virtual test rig can be built. This virtual test rig can be used for powertrain virtual calibration activities with reduced requirement in terms of experimental data.
Technical Paper

A Methodology for Parameter Estimation of Nonlinear Single Track Models from Multibody Full Vehicle Simulation

2021-04-06
2021-01-0336
In vehicle dynamics, simple and fast vehicle models are required, especially in the framework of real-time simulations and autonomous driving software. Therefore, a trade-off between accuracy and simulation speed must be pursued by selecting the appropriate level of detail and the corresponding simplifying assumptions based on the specific purpose of the simulation. The aim of this study is to develop a methodology for map and parameter estimation from multibody simulation results, to be used for simplified vehicle modelling focused on handling performance. In this paper, maneuvers, algorithms and results of the parameter estimation are reported, together with their integration in single track models with increasing complexity and fidelity. The agreement between the multibody model, used as reference, and four single track models is analyzed and discussed through the evaluation of the correlation index.
Technical Paper

Water Injection Contribution to Enabling Stoichiometric Air-to-Fuel Ratio Operation at Rated Power Conditions of a High-Performance DISI Single Cylinder Engine

2019-09-09
2019-24-0173
The next generation of gasoline turbo-charged engines will have to deal with the continuous tightening of emissions regulations. In fact, to better represent real-world emission figures, WLTP and RDE cycles focus on stricter criteria; spanning higher speeds and loads potentially covering the whole engine operating map. It is common practice at present to use overfueling to avoid catastrophic failure of turbine and aftertreatment systems at very high engine speeds and loads due to excessive temperatures. A past technology, which is presently enjoying a resurgence of interest, is water injection. In particular, for high-specific-power applications, this could be used as replacement strategy for overfueling, potentially enabling full operating range stoichiometric operation with no compromise in terms of maximum performance with respect to today.
Technical Paper

Road to Virtual Tuning: New Physical Lump Model and Test Protocol to Support Damper Tuning in Hyundai Motor Europe Technical Center

2019-04-02
2019-01-0855
Vehicle dynamics is a fundamental part of vehicle performance. It combines functional requirements (i.e. road safety) with emotional content (“fun to drive”, “comfort”): this balance is what characterizes the car manufacturer (OEM) driving DNA. To reach the customer requirements on Ride & Handling, integration of CAE and testing is mandatory. Beside of cutting costs and time, simulation helps to break down vehicle requirements to component level. On chassis, the damper is the most important component, contributing to define the character of the vehicle, and it is defined late, during tuning, mainly by experienced drivers. Usually 1D lookup tables Force vs. Velocity, generated from tests like the standard VDA, are not able to describe the full behavior of the damper: different dampers display the same Force vs. Velocity curve but they can give different feeling to the driver.
Technical Paper

Gearbox Paradigm: A Support for Quick and Effective Gearbox Design

2019-04-02
2019-01-0806
The complexity of automotive market, the request of new gearbox layout able to improve the efficiency of a vehicle and the requirement of quick and effective design of gearboxes push the designers to seek new technologies, new layouts, new solutions. The typical development of a gearbox requires a lot of time and engineers' effort and it often implies a lot of time to define the right layout. The idea of developing a "paradigm" able to guide the designer through the design process seems to be effective. Starting from the experience of a code called "Engine Paradigm" where such idea was firstly implemented, the authors propose in the present paper the development of a code able to suggest a first attempt design of a gearbox. The "Gearbox Paradigm" code requires few data introduction, as torque, power, number of gears, some geometrical constraints such as the axes gap the gearbox layout, and the code elaborates a proposal of CAD design of a gearbox.
Journal Article

Multi-Objective Optimization of Fuel Injection Pattern for a Light-Duty Diesel Engine through Numerical Simulation

2018-04-03
2018-01-1124
Development trends in modern common rail fuel injection systems (FIS) show dramatically increasing capabilities in terms of optimization of the fuel injection strategy through a constantly increasing number of injection events per engine cycle as well as through the modulation and shaping of the injection rate. In order to fully exploit the potential of the abovementioned fuel injection strategy optimization, numerical simulation can play a fundamental role by allowing the creation of a kind of a virtual test rig, where the input is the fuel injection rate and the optimization targets are the combustion outputs, such as the burn rate, the pollutant emissions, and the combustion noise (CN).
Technical Paper

A Deep Learning based Virtual Sensor for Vehicle Sideslip Angle Estimation: Experimental Results

2018-04-03
2018-01-1089
Modern vehicles have several active systems on board such as the Electronic Stability Control. Many of these systems require knowledge of vehicle states such as sideslip angle and yaw rate for feedback control. Sideslip angle cannot be measured with the standard sensors present in a vehicle, but it can be measured by very expensive and large optical sensors. As a result, state observers have been used to estimate sideslip angle of vehicles. The current state of the art does not present an algorithm which can robustly estimate the sideslip angle for vehicles with all-wheel drive. A deep learning network based sideslip angle observer is presented in this article for robust estimation of vehicle sideslip angle. The observer takes in the inputs from all the on board sensors present in a vehicle and it gives out an estimate of the sideslip angle. The observer is tested extensively using data which are obtained from proving grounds in high tire-road friction coefficient conditions.
Technical Paper

Numerical Simulation of the Combustion Process of a High EGR, High Injection Pressure, Heavy Duty Diesel Engine

2017-09-04
2017-24-0009
To comply with Stage IV emission standard for off-road engines, Kohler Engines has developed the 100kW rated KDI 3.4 liters diesel engine, equipped with DOC and SCR. Based on this engine, a research project in collaboration between Kohler Engines, Ricardo, Denso and Politecnico di Torino was carried out to exploit the potential of new technologies to meet the Stage IV and beyond emission standards. The prototype engine was equipped with a low pressure cooled EGR system, two stage turbocharger, high pressure fuel injection system capable of very high injection pressure and DOC+DPF aftertreatment system. Since the Stage IV emission standard sets a 0.4 g/kWh NOx limit for the steady state test cycle (NRSC), that includes full load operating conditions, the engine must be operated with very high EGR rates (above 30%) at very high load.
Technical Paper

Digital Shaping and Optimization of Fuel Injection Pattern for a Common Rail Automotive Diesel Engine through Numerical Simulation

2017-09-04
2017-24-0025
Development trends in modern Common Rail Fuel Injection System (FIS) show dramatically increasing capabilities in terms of optimization of the fuel injection pattern through a constantly increasing number of injection events per engine cycle along with a modulation and shaping of the injection rate. In order to fully exploit the potential of the abovementioned fuel injection pattern optimization, numerical simulation can play a fundamental role by allowing the creation of a kind of a virtual injection rate generator for the assessment of the corresponding engine outputs in terms of combustion characteristics such as burn rate, emission formation and combustion noise (CN). This paper is focused on the analysis of the effects of digitalization of pilot events in the injection pattern on Brake Specific Fuel Consumption (BSFC), CN and emissions for a EURO 6 passenger car 4-cylinder diesel engine.
Journal Article

HRR and MFB50 Estimation in a Euro 6 Diesel Engine by Means of Control-Oriented Predictive Models

2015-04-14
2015-01-0879
The paper has the aim of assessing and applying control-oriented models capable of predicting HRR (Heat Release Rate) and MFB50 in DI diesel engines. To accomplish this, an existing combustion model, previously developed by the authors and based on the accumulated fuel mass approach, has been modified to enhance its physical background, and then calibrated and validated on a GM 1.6 L Euro 6 DI diesel engine. It has been verified that the accumulated fuel mass approach is capable of accurately simulating medium-low load operating conditions characterized by a dominant premixed combustion phase, while it resulted to be less accurate at higher loads. In the latter case, the prediction of the heat release has been enhanced by including an additional term, proportional to the fuel injection rate, in the model. The already existing and the enhanced combustion models have been calibrated on the basis of experimental tests carried out on a dynamic test bench at GMPT-E.
Journal Article

Optimization of Electrified Powertrains for City Cars

2012-06-01
2011-01-2451
Sustainable and energy-efficient consumption is a main concern in contemporary society. Driven by more stringent international requirements, automobile manufacturers have shifted the focus of development into new technologies such as Hybrid Electric Vehicles (HEVs). These powertrains offer significant improvements in the efficiency of the propulsion system compared to conventional vehicles, but they also lead to higher complexities in the design process and in the control strategy. In order to obtain an optimum powertrain configuration, each component has to be laid out considering the best powertrain efficiency. With such a perspective, a simulation study was performed for the purpose of minimizing well-to-wheel CO2 emissions of a city car through electrification. Three different innovative systems, a Series Hybrid Electric Vehicle (SHEV), a Mixed Hybrid Electric Vehicle (MHEV) and a Battery Electric Vehicle (BEV) were compared to a conventional one.
Technical Paper

Numerical and Experimental Analysis of Mixture Formation and Performance in a Direct Injection CNG Engine

2012-04-16
2012-01-0401
This paper presents the results of part of the research activity carried out by the Politecnico di Torino and AVL List GmbH as part of the European Community InGAS Collaborative Project. The work was aimed at developing a combustion system for a mono-fuel turbocharged CNG engine, with specific focus on performance, fuel economy and emissions. A numerical and experimental analysis of the jet development and mixture formation in an optically accessible, single cylinder engine is presented in the paper. The experimental investigations were performed at the AVL laboratories by means of the planar laser-induced fluorescence technique, and revealed a cycle-to-cycle jet shape variability that depended, amongst others, on the injector characteristics and in-cylinder backpressure. Moreover, the mixing mechanism had to be optimized over a wide range of operating conditions, under both stratified lean and homogeneous stoichiometric modes.
Journal Article

A New Approach for the Estimation of the Aerodynamic Damping Characteristics of the ETF Demonstrator

2011-10-18
2011-01-2649
Nautilus S.p.A. and the Polytechnic of Turin, in cooperation with Blue Engineering, have developed a very versatile product, the ELETTRA Twin Flyers [6] (ETF), which consists in a very innovative remotely-piloted airship equipped with high precision sensors and communication devices. This multipurpose platform is particularly suitable for border and maritime surveillance missions and for telecommunication, both in military and civil area. To assess the actual maneuver capabilities of the airship [14], a prototype of reduced size and complexity has been assembled [16]. Before the flight tests a further assessment on the flight simulator is needed, because the first version of the software is tuned on the full scale prototype. Steady state performance and static stability of the demonstrator have been evaluated with CFD analysis.
Journal Article

Cfd Diagnostic Methodology for the Assessment of Mixture Formation Quality in GDI Engines

2011-09-11
2011-24-0151
The fuel injection plays a crucial role in determining the mixture formation process in Gasoline Direct Injection (GDI) engines. Pollutant emissions, and soot emissions in particular, as well as phenomena affecting engine reliability, such as oil dilution and injector coking, are deeply influenced by the injection system features, such as injector geometric characteristics (such as injector type, injector position and targeting within the combustion chamber) and operating characteristics (such as injection pressure, injection phasing, etc.). In this paper, a new CFD methodology is presented, allowing a preliminary assessment of the mixture formation quality in terms of expected soot emissions, oil dilution and injector coking risks for different injection systems (such as for instance multihole or swirl injectors) and different injection strategies, from the early stages of a new engine design.
Technical Paper

Virtual Set-up of a Racing Engine for the Optimization of Lap Performance through a Comprehensive Engine-Vehicle-Driver Model

2011-09-11
2011-24-0141
In Motorsports the understanding of the real engine performance within a complete circuit lap is a crucial topic. On the basis of the telemetry data the engineers are able to monitor this performance and try to adapt the engine to the vehicle's and race track's characteristics and driver's needs. However, quite often the telemetry is the sole analysis instrument for the Engine-Vehicle-Driver (EVD) system and it has no prediction capability. The engine optimization for best lap-time or best fuel economy is therefore a topic which is not trivial to solve, without the aid of suitable, reliable and predictive engineering tools. A complete EVD model was therefore built in a GT-SUITE™ environment for a Motorsport racing car (STCC-VW-Scirocco) equipped with a Compressed Natural Gas (CNG) turbocharged S.I. engine and calibrated on the basis of telemetry and test bench data.
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