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Technical Paper

Uniformity Identification and Sensitivity Analysis of Water Content of Each PEM Fuel Cell Based on New Online High Frequency Resistance Measurement Technique

2024-04-09
2024-01-2189
Water content estimation is a key problem for studying the PEM fuel cell. When several hundred fuel cells are connected in serial and their active surface area is enlarged for sufficient power, the difference between cells becomes significant with respect to voltage and water content. The voltage of each cell is measurable by the cell voltage monitor (CVM) while it is difficult to estimate water content of the individual. Resistance of the polymer electrolyte membrane is monotonically related to its water content, so that the new online high frequency resistance (HFR) measurement technique is investigated to identify the uniformity of water content between cells and analyze its sensitivity to operating conditions in this paper. Firstly, the accuracy of the proposed technique is experimentally validated to be comparable to that of a commercialized electrochemical impedance spectroscopy (EIS) measurement equipment.
Technical Paper

Revealing the Impact of Mechanical Pressure on Lithium-Ion Pouch Cell Formation and the Evolution of Pressure During the Formation Process

2024-04-09
2024-01-2192
The formation is a crucial step in the production process of lithium-ion batteries (LIBs), during which the solid electrolyte interphase (SEI) is formed on the surface of the anode particles to passivate the electrode. It determines the performance of the battery, including its capacity and lifetime. A meticulously designed formation protocol is essential to regulate and optimize the stability of the SEI, ultimately achieving the optimal performance of the battery. Current research on formation protocols in lithium-ion batteries primarily focuses on temperature, current, and voltage windows. However, there has been limited investigation into the influence of different initial pressures on the formation process, and the evolution of cell pressure during formation remains unclear. In this study, a pressure-assisted formation device for lithium-ion pouch cells is developed, equipped with pressure sensors.
Technical Paper

CMM: LiDAR-Visual Fusion with Cross-Modality Module for Large-Scale Place Recognition

2023-12-20
2023-01-7039
LiDAR and camera fusion have emerged as a promising approach for improving place recognition in robotics and autonomous vehicles. However, most existing approaches often treat sensors separately, overlooking the potential benefits of correlation between them. In this paper, we propose a Cross- Modality Module (CMM) to leverage the potential correlation of LiDAR and camera features for place recognition. Besides, to fully exploit potential of each modality, we propose a Local-Global Fusion Module to supplement global coarse-grained features with local fine-grained features. The experiment results on public datasets demonstrate that our approach effectively improves the average recall by 2.3%, reaching 98.7%, compared with simply stacking of LiDAR and camera.
Technical Paper

An Road Boundary Detection Algorithm Based on Radar that Can Improve Multiple-Target Tracking Performance for Autonomous Vehicles on Highway Condition

2023-12-20
2023-01-7042
Radar is playing more and important role in multiple object detection and tracking system due to the fact that Radar can not only determine the velocity instantly but also it is less influenced by environment conditions. However, Radar faces the problem that it has many detection clutter,false alarms and detection results are easily affected by the reflected echoes of road boundary in traffic scenes. Besides this, With the increase of the number of targets and the number of effective echoes, the number of interconnection matrices increases exponentially in joint probability data association, which will seriously affect the real-time and accuracy of high-speed scene algorithms.in the tracking system. So, A method of using millimeter wave radar to detect and fit the boundary guardrail of high-speed road is proposed, and the fitting results are applied to the vehicle detection and tracking system to improve the tracking accuracy.
Technical Paper

A Novelty Multitarget-Multisensor Tracking Algorithm with Out of Sequence Measurements for Automated Driving System on Highway Condition

2023-12-20
2023-01-7041
Automated driving system is a multi-source sensor data fusion system. However different type sensor has different operating frequencies, different field of view, different detection capabilities and different sensor data transition delay. Aiming at these problems, this paper introduces the processing mechanism of out of sequence measurement data into the multi-target detection and tracking system based on millimeter wave radar and camera. After the comparison of ablation experiments, the longitudinal and lateral tracking performance of the fusion system is improved in different distance ranges.
Technical Paper

A Novel LiDAR Anchor Constraint Method for Localization in Challenging Scenarios

2023-12-20
2023-01-7053
Positioning system is a key module of autonomous driving. As for LiDAR SLAM system, it faces great challenges in scenarios where there are repetitive and sparse features. Without loop closure or measurements from other sensors, odometry match errors or accumulated errors cannot be corrected. This paper proposes a construction method of LiDAR anchor constraints to improve the robustness of the SLAM system in the above challenging environment. We propose a robust anchor extraction method that adaptively extracts suitable cylindrical anchors in the environment, such as tree trunks, light poles, etc. Skewed tree trunks are detected by feature differences between laser lines. Boundary points on cylinders are removed to avoid misleading. After the appropriate anchors are detected, a factor graph-based anchor constraint construction method is designed. Where direct scans are made to anchor, direct constraints are constructed.
Technical Paper

Energy Transformation Propelled Evolution of Automotive Carbon Emissions

2023-10-30
2023-01-7006
The Chinese government and industries have proposed strategic plans and policies for automotive renewable-energy transformation in response to China’s commitments to peak the national carbon emissions before 2030 and to achieve carbon neutrality by 2060. We thus analyze the evolution of carbon emissions from the vehicle fleet in China with our data-driven models based on these plans. Our results indicate that the vehicle life-cycle carbon emissions are appreciable, accounting for 8.9% of the national total and 11.3% of energy combustion in 2020. Commercial vehicles are the primary source of automotive carbon emissions, accounting for about 60% of the vehicle energy cycle. Among these, heavy-duty trucks are the most important, producing 38.99% of the total carbon emissions in the vehicle operation stage in 2020 and 52.18% in 2035.
Technical Paper

Motor Stator Modeling and Equivalent Material Parameters Identification for Electromagnetic Noise Calculation

2023-04-11
2023-01-0530
Aiming at the laborious process in motor structure modeling for acoustic noise calculation, an improved stator structure modeling scheme is proposed, which includes stator structure simplification and equivalent material parameters identification. The stator assembly is modeled as a homogeneous solid with the same size as the stator core, and the influence of model simplification is compensated by orthotropic equivalent material parameters. The equivalent material parameters are acquired through an optimization algorithm by minimizing the error between FEM calculated modal frequencies and the modal tested results. With the stator assembly model, the motor assembly model is built, and the constrained modal characteristics of the motor assembly are verified by comparing the modal frequencies to the resonance bands in the vibration acceleration spectrum. Finally, the motor structure model is used to calculate the electromagnetic noise of an induction motor.
Technical Paper

Clutch Coordination Control for Series-Parallel DHT Mode Changing

2022-10-28
2022-01-7046
As a newly designed hybrid transmission, DHT (Dedicated Hybrid Transmission) owns the advantages of compact structure, multi-modes and excellent comprehensive performance. Compared with the traditional add-on hybrid transmission with one single motor, DHT uses one independent generator for engine starting and speed adjusting which can be largely improve the driving performance in the mode changing process. Based on the series-parallel DHT with wet clutch for power coupling, this paper firstly analyses the power coupling clutch device functionalities from the power flow viewpoint under normal and limp home condition. And for the changing process from series to parallel mode, a clutch coordination control strategy is designed by combining generator fast speed adjusting with clutch accurately pressure controlling to fulfill the fast driver intension response and clutch protection.
Technical Paper

A Trust Establishment Mechanism of VANETs based on Fuzzy Analytical Hierarchy Process (FAHP)

2022-03-29
2022-01-0142
As the connectivity of vehicles increases rapidly, more vehicles have the capability to communicate with each other. Because Vehicular Ad-hoc NETworks (VANETs) have the characteristics of solid mobility and decentralization, traditional security strategies such as authentication, firewall, and access control are difficult to play an influential role. As a soft security method, trust management can ensure the security attributes of VANETs. However, the rapid growth of newly encountered nodes of the trust management system also increases the requirements for trust establishing mechanisms. Without a proper trust establishment mechanism, the trust value of the newly encountered nodes will deviate significantly from its actual performance, and the trust management system will suffer from newcomer attacks.
Journal Article

Effect of Geometric Parameters on Folding of Thin-Walled Steel Tube under Axial Compression

2022-03-29
2022-01-0264
This study investigated the plastic deformation behavior of 304 stainless steel thin-walled tubes under axial compression by means of numerical calculation and theoretical analysis. It was found that the plastic deformation length of thin-walled tube determined the formability of folds and the work done in the whole axial compression process. To reveal the relation between the range of plastic deformation length and tube geometry parameters, regression equations were established using the quadratic regression orthogonal design method. Experiments were conducted to validate the equations. The process windows for forming a single fold and tube joining at ends had been printed ultimately. The results showed that the regression equations can accurately predict the range of plastic deformation length for forming a single fold.
Journal Article

Investigation on the Impact of High-Temperature Calendar and Cyclic Aging on Battery Overcharge Performance

2022-03-29
2022-01-0698
With the degradation of lithium-ion batteries, the battery safety performance changes, which further influences the safe working window. In this paper, the pouch ternary lithium-ion battery whose rated capacity is 4.2 Ah is used as the research object to investigate the impact of the high-temperature calendar and cyclic aging on tolerance performance. The overcharge-to-thermal-runaway test is performed on the fresh cell and aged cell (90% SOH). The inflection point of voltage for aged cells appears earlier than that of the fresh cell, while the voltage corresponding to the inflection point is the same for them, which means that the voltage at which lithium plating occurs is the same. However, the voltage plateau and the crest voltage before thermal runaway of aged cell are significantly higher than that of the fresh cell. Besides, ohmic heat, reversible heat, and side reaction heat make contribution to the thermal runaway triggering.
Technical Paper

Optimal Gearshift Strategy in Inertia Phase of Dual-Clutch Transmissions

2021-04-06
2021-01-0320
Shift quality is an important indicator to measure the performance of dual-clutch transmissions (DCT). To obtain optimal driving comfort and reduce the vehicle jerk as much as possible, this paper proposes an integrated gearshift controller to control the engine and the on-coming clutch in inertia phase. First of all, a dynamic model of DCT during gearshift is established. Key factors determining shift quality are analyzed. In order to reduce the vehicle jerk, a reference trajectory of the engine speed and the derivative of the desired torque transferred by the on-coming clutch in inertia phase are programmed respectively. A back-stepping sliding mode controller (BPSMC) is designed to make the actual engine speed track the reference trajectory and an incremental proportional-integrative (PI) controller is designed to make the actual clutch torque to track the desired clutch torque.
Technical Paper

Compressive and Bending Resistance of the Thin-Walled Hat Section Beam with Strengthened Ridgelines

2021-04-06
2021-01-0293
To overcome some drawbacks of using UHSS (Ultra High Strength Steel) in vehicle weight reduction, like spot weld HAZ (Heat Affected Zone) softening, hard machining and brittleness, a new solution of ultra-high stress strengthening was proposed and applied to the ridgelines of thin-walled structures in this paper. Firstly, stress distribution characteristics, the laws of stress variation and the compressed plate buckling process of the rectangular thin-walled beam under compressive and bending load were analyzed in elastic plastic stage by theory and Finite Element (FE) simulation. Secondly, based on elastic plastic buckling theory of the compressed plate and stress distribution similarity of the buckling process of the thin-walled box structure, three factors influencing the ultimate resistance enhancement of thin-walled hat section beam were found, and the rationality and accuracy of cross section ultimate resistance prediction formulas were also verified by FE simulation.
Journal Article

Active Launch Vibration Control of Power-Split Hybrid Electric Vehicle Considering Nonlinear Backlash

2021-04-06
2021-01-0667
The backlash between engaging components in a driveline is unavoidable, especially when the gear runs freely and collides with the backlash, the impact torque generated increases the vibration amplitude. The power-split hybrid electric vehicle generates output torque only from the traction motor during the launching process. The nonlinear backlash can greatly influence the driveability of the driveline due to the rapid response of the traction motor and the lack of the traditional clutches and torsional shock absorbers in the powertrain. This paper focuses on the launch vibration of the power-split hybrid electric vehicle, establishes a nonlinear driveline model considering gear backlash, including an engine, two motors, a Ravigneaux planetary gear set, a reducer, a differential, a backlash assembly, half shafts, and wheels.
Technical Paper

State-of-the-Art and Development Trends of Assembly Technologies for Proton Exchange Membrane Fuel Cell Stack: A Review

2020-04-14
2020-01-1175
Proton Exchange Membrane Fuel Cell (PEMFC) uses hydrogen and oxygen for fuel, the whole energy conversion process almost has no negative impact on the environment. The PEM fuel cell stack with the advantages of low-operating temperature, high current density and fast start-up ability is considered to be the next generation of new electric vehicle power. However, due to the limited current output, it is difficult for a single cell to meet the practical application requirements. The actual fuel cell stack is formed by many single cells assembled together. The assembly process is often related to load transfer, material transfer, energy exchange, multi-phase flow, electrochemical reaction and other factors. The performance of MEA (Membrane Electrode Assembly), sealing gaskets and other components will change during the assembly process, which makes the fuel cell stack assembly process more complex.
Technical Paper

Joint Calibration of Dual LiDARs and Camera Using a Circular Chessboard

2020-04-14
2020-01-0098
Environmental perception is a crucial subsystem in autonomous vehicles. In order to build safe and efficient traffic transportation, several researches have been proposed to build accurate, robust and real-time perception systems. Camera and LiDAR are widely equipped on autonomous self-driving cars and developed with many algorithms in recent years. The fusion system of camera and LiDAR provides state-of the-art methods for environmental perception due to the defects of single vehicular sensor. Extrinsic parameter calibration is able to align the coordinate systems of sensors and has been drawing enormous attention. However, differ from spatial alignment of two sensors’ data, joint calibration of multi-sensors (more than two sensors) should balance the degree of alignment between each two sensors.
Technical Paper

Development and Demonstration of a New Range-Extension Hybrid Powertrain Concept

2020-04-14
2020-01-0845
A new range-extension hybrid powertrain concept, namely the Tongji Extended-range Hybrid Technology (TJEHT) was developed and demonstrated in this study. This hybrid system is composed of a direct-injection gasoline engine, a traction motor, an Integrated Starter-Generator (ISG) motor, and a transmission. In addition, an electronically controlled clutch between the ISG motor and engine, and an electronically controlled synchronizer between the ISG motor and transmission are also employed in the transmission case. Hence, this system can provide six basic operating modes including the single-motor driving, dual-motor driving, serial driving, parallel driving, engine-only driving and regeneration mode depending on the engagement status of the clutch and synchronizer. Importantly, the unique dual-motor operation mode can improve vehicle acceleration performance and the overall operating efficiency.
Technical Paper

System Evaluation Method for Two Planetary Gears Hybrid Powertrain under Gray Relational Analysis Based on Fuzzy AHP and Entropy Weight Method

2020-04-14
2020-01-0430
Millions of configurations of power-split hybrid powertrain can be generated due to variation in number of planetary-gear sets (PG), difference in number, type and installation location of shift actuators (clutches or brakes), and difference in connection positions of power components. Considering the large number of configurations, complex structures and control modes, it is vital to construct an appropriate multi-index system evaluation method, which directly affects the requirement fulfillment, the time and cost of 2-PG system configuration design. Considering one-sidedness (dynamics and economic performance), simplicity (linear combination of indicators) and subjectivity (relying on expert experience) of previous system evaluation method of 2-PG system design, a more systematic evaluation method is proposed in this paper. The proposed evaluation system consists of five aspects, involving dynamic, economy, comfort, reliability and cost, and more than 20 indexes.
Technical Paper

Optimized Control of Dynamical Engine-Start Process in a Hybrid Electric Vehicle

2020-04-14
2020-01-0268
Engine start while driving is one of the most typical and frequent work conditions for hybrid vehicles. Engine start has very significant impact on the driving comfort. Engine start, especially a dynamical engine start, have high control requirements regarding control time, torque output and riding comfort. In some hybrid transmissions such as P2, engine is cranked and synchronized through wet clutch slipping. Because clutch pressure control has time-varying delay and estimation precision of engine torque by ECU (Engine Control Unit) is poor, conventional PID controller is unable to meet the high requirements of control quality. A new control algorithm is proposed in this paper to cope with all these challenges. The new control algorithm is based on LADRC (Linear Active Disturbance Rejection Controller) and is improved through combination with Smith predictor and Adaline network. LADRC is adopted to reduce negative effects of poor precision of engine torque.
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