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Nowadays, automobile manufacturers are focusing on reducing exhaust-gas emissions because of their harmful effects on humans and the environment, such as global warming due to greenhouse gases. Direct injection combustion is a promising technology that can significantly improve fuel economy compared to conventional port fuel injection spark ignition engines. However, previous studies indicate that relatively high levels of nitrogen oxide (NOx) emission were produced with gasoline fuel in a spray-guided-type combustion system as a result of the stratified combustion characteristics. Because a lean-burn engine cannot employ a three-way catalyst, NOx emissions can be an obstacle to commercializing a lean-burn direct injection engine. Liquefied petroleum gas (LPG) fuel was proposed as an alternative for reducing NOx emission because it has a higher vapor pressure than gasoline and decreases the local rich mixture region as a result of an improved mixing process.

Combustion and emission characteristics of LPG(Liquefied Petroleum Gas) and gasoline fuels were compared in a single cylinder engine with direct fuel injection. While fuel injection pressure and IMEP(indicated mean effective pressure) were varied with 60, 90, 120 bar and 2 to 10 bar, another parameters for the engine operation as engine speed, air excess, and fuel injection timing were fixed at 1500 rpm, 1.0, and BTDC 300 CA respectively. Experimental results showed that MBT timing for LPG was less sensitive to IMEP, and high injection pressure made combustion stability worse at IMEP=2 bar. Through heat release analysis LPG showed shorter 10 and 90% MBD(mass burn duration) than gasoline due to fast flame speed and for both fuels injection pressure hardly affected burn duration. It was also found that thermal efficiency of LPG had a little higher than that of gasoline. Hydrocarbon emissions of gasoline rose to a level of three-fold than those of LPG.

An 11L heavy duty LPG MPI engine has been developed using the liquid phase LPG injection system, which is one of the next generation LPG fueling technologies, since the LPG MPI engine can achieve the higher power and efficiency, and lower exhaust emissions than the conventional mixer type system. Two prototypes - a natural aspiration(NA) engine and a turbocharged inter-cooler(TCI) engine - were developed in this work and tested to measure the performance and emissions. For a NA type engine, in order to achieve the low emissions, the stoichiometric air/fuel ratio was adapted with a three-way catalytic converter. Whereas, for a TCI type, the lean burn technology was introduced to minimize the thermal loading due to an increase of the engine power. The results in this work demonstrated that the LPG MPI engines have the higher engine performance and lower exhaust emissions than the base diesel engine.

An LPG engine for heavy duty vehicles has been developed using liquid phase LPG injection (hereafter LPLI) system, which has regarded as as one of next generation LPG fuel supply systems. In this work the optimized piston cavities were investigated and chosen for an LPLI engine system. While the mass production of piston cavities is considered, three piston cavities were tested: Dog-dish type, bathtub type and top-land-cut bathtub type. From the experiments the bathtub type showed the extension of lean limit while achieving the stable combustion, compared to the dog-dish type at the same injection timing. Throughout CFD analysis, it was revealed that the extension of lean limit was due to an increase of turbulence intensity by the enlarged crevice area, and the enlargement of flame front surface owing to the shape of the bathtub piston cavity compared to that of the dog-dish type.

A LPG engine for heavy duty vehicle has been developed using liquid phase LPG injection (hereafter LPLI) system, which has a strong potential as a next generation LPG fuel supply system. It has been revealed in this work that an LPLI system generates higher power, efficiency, and emits lower emission pollutants than the conventional mixer type system. As a preliminary study on the LPLI system applicable to a heavy duty LPG engine, the engine output and combustion performance were investigated with various operating conditions using a single cylinder engine equipped with the different fuel supply systems. Experimental results showed that no problems occurred and the volumetric efficiency and engine output increased, respectively by about 10%, when the LPLI system is used. A decrease of the intake manifold temperature by the LPLI system has also been observed.