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In this study, effects of altitude on free diesel spray morphology, macroscopic spray characteristics and air-fuel mixing process were investigated. The diesel spray visualization experiment using high-speed photography was performed in a constant volume chamber which reproduced the injection diesel-like thermodynamic conditions of a heavy-duty turbocharged diesel engine operating at sea level and 1000 m, 2000 m, 3000 m and 4500 m above sea level. The results showed that the spray morphology became narrower and longer at higher altitude, and small vortex-like structures were observed on the downstream spray periphery. Spray penetration increased and spray angle decreased with increasing altitude. At altitudes of 0 m, 1000 m, 2000 m, 3000 m and 4500 m, the spray penetration at 1.45 ms after start of injection (ASOI) were 79.54 mm, 80.51 mm, 81.49 mm, 83.29 mm and 88.92 mm respectively, and the spray angle were 10.9°, 10.8°, 10.7°, 10.4°and 9.8° respectively.

The range-extended electric transit bus (REEbus) equipped with the auxiliary power unit (APU) using high efficient diesel engine as power source can reduce the cost of power battery and is an ideal transitional powertrain architecture to the pure electric drive. Based on chassis tests of a 12m long REEbus, fuel consumption and emission characteristics during Charge-Sustaining (CS) stage effected by temperature of the REEbus are researched. The APU of REEbus starts to work around just one point with best efficiency and lower emission when the state of charge (SOC) is too low and stop when the SOC is high, which aims to lower fuel consumption. As a result, even during CS stage, the fuel consumption of REEbus is only 22.84 L/100km. Also almost all emissions decrease dramatically and the NOx emission is only 0.68g/km, but the ultrafine-particle number increases owing to better combustion.

As a type of alternative fuel, biodiesel has advantages in reducing greenhouse gases and ensuring energy security. Compared with petroleum diesel, biodiesel has different lower calorific value, oxygen content and octane number that would raise problems when the unoptimized common rail diesel engine is fueled with biodiesel or its petroleum diesel blends. Among these problems, decreasing full load torque output and increasing NOx and BSFC are significantly important. Fuel injection parameter calibration and optimization experiments are carried out in an in-line 6-cylinder 8.82 liter turbocharged and intercooled common rail diesel, which is equipped with Denso ECD-U2 fuel injection system, SCR (Selective catalytic reduction) and DPF (diesel particulate filter). To avoid after-treatment apparatus' coupling influence and re-calibration, emission measure point is set in front of catalysts. The experiment adopts B20 biodiesel as test fuel.