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In the present paper, the use of a 2-stroke (2S) concept in an automotive gasoline engine is evaluated. In a first stage, the engine architecture chosen is discussed. Taking into account the requirements in gas exchange processes, a uniflow scavenging design was retained (intake ports in the cylinder, controlled by the piston; exhaust valves in the cylinder head, controlled by a Variable Valve Timing, VVT, system), performed by an external blower driven by the crankshaft. To avoid any fuel short-circuiting and to keep an acceptable cost, a direct injection (DI) air-assisted fuel injection system was selected. Since the engine behavior is much more complex compared to a classical 4-stroke engine, some complexity in the engine design needs to be added to allow engine optimization at the different operating conditions. This is the main reason why a VVT system, as well as a flexible fuel injection system were selected. In a second stage, the chosen engine concept is evaluated.

In this study, different designs of intake ports for two-stroke Ultra Low Cost Gasoline Direct Injection Engine (ULC-GE) has been analyzed to conclude on best design using steady state analysis in STAR-CD. The four types of intake ports design with two cylinders, each having fourteen ports, have been studied. The basic differences in designs are horizontal inlet entry (perpendicular to cylinder axis) and vertical inlet entry (in-line with cylinder axis) having rotation of flow clockwise and anticlockwise. Each type is further differentiated in eight cases with varying distances between axis of two-cylinder as 85mm, 88mm, 91 mm, 94 mm, 97 mm, 100 mm, 105 mm and 112 mm. These designs are analyzed for four different pressure drops as 10 mbar, 50 mbar, 100 mbar and 150 mbar.