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The effects of reduced fuel injection pressure on the cold start performance of a GDI engine have been studied in a single-cylinder, optically-accessible research engine. Two Delphi Automotive Systems DI-G injectors, with included spray cone angles of 60° and 80° respectively, were studied. Both injectors are designed to operate at a nominal fuel line pressure of 10 MPa. For the study they were operated at several fuel feed pressures between 10 MPa and 2 MPa. Two start of injection timings (50° and 100° ATDC) were examined. Cold start performance was characterized by measurements of the GIMEP, COV of GIMEP, and total engine out UHCs. Simultaneous Planar Laser Induced Fluorescence (PLIF) and Mie Scattering images of the fuel spray were used to observe spray penetration, mixing, and in-cylinder fuel distribution throughout the intake and compression strokes. Ultimately these images were used to explain observed performance differences.

Results are presented from an experimental study of the effects of engine speed and injection pressure transients on the cold start performance of a gasoline direct injection engine operating on iso-octane. The experiments are performed in an optically-accessible single-cylinder research engine modified for gasoline direct injection operation. In order to isolate the effects of the engine speed and injection pressure transients, three different cold start simulations are used. In the first cold start simulation the engine speed and injection pressure are constant. In the second cold start simulation the injection pressure is constant while the engine speed transient of an actual cold start is simulated. In the third cold start simulation both the engine speed and the injection pressure transients of an actual cold start are simulated.

The objective of this research was to characterize the effects of fuel component volatility on gasoline direct injection (GDI) engine cold start. Three different fuel components, representing gasoline light end, mid-point and heavy end components, were used to form three fuel blends of different volatility. Performance tests and in-cylinder fuel distribution imaging tests using these fuel blends were carried out in a firing single-cylinder optically-accessible engine following a simulated cold start test schedule. Performance results, based on in-cylinder pressure and engine-out hydrocarbon measurements, during the initial transient phase of GDI cold start showed significantly degraded performance with the low volatility fuel blend, while the high volatility blend showed slightly improved performance. Neither the low nor high volatility fuel, however, showed a discernable effect on the quasi-steady state cold start performance.

The effects of intake-generated swirl and tumble on cold start performance have been investigated in a firing single-cylinder Gasoline Direct-Injection (GDI) engine. The engine utilizes a Ford Zetec cylinder head modified for GDI operation and a fused silica cylinder which provides extensive optical access to the combustion chamber. Uniquely designed port-inserts were positioned in the intake ports to generate enhanced swirling or tumbling motion inside the cylinder. Experiments were conducted using a constant speed (∼ 900 rpm) simulated cold start procedure, where the engine is motored for approximately 40 cycles, after which fuel injection and spark ignition commence and continue for 190 cycles and then the engine is stopped. Measurements were made of the various engine temperatures, engine-out total hydrocarbon emissions, and in-cylinder pressure throughout the test period.