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Correctly fitted seat belts save the lives of car passengers everyday. In attempt to reduce the risk of injuries, primarily abdominal, caused by inappropriate belt fitting, Transport Canada developed the Belt fit Test Device (BTD). The BTD is a physical hardware measuring device that tests whether the lap and torso belt are appropriately positioned with respect to the bony structures of the pelvis and rib cage of the restrained occupant. To overcome the deviations of hardware physical tests and to enable review of belt design in early design phases, the Alliance of Automobile Manufacturers funded the development of an electronic simulation and modeling tool in the form of an electronic Belt fit Test Device (eBTD). The development takes place in close co-operation with the Joint Working Group on Abdominal Injury Reduction (JWG-AIR).

During frontal and rear end type collisions, very large forces will be imparted to the passenger compartment by the collapse of either front or rear structures. NCAP tests conducted by NHTSA involve, among other things, a door openability test after barrier impact. This means that the plastic/irreversible deformations of door openings should be kept to a minimum. Thus, the structural members constituting the door opening must operate during frontal and rear impact near the elastic limit of the material. Increasing the size of a structural member, provided the packaging considerations permit it, may prove to be counter productive, since it may lead to premature local buckling and possible collapse of the member. With the current trend towards lighter vehicles, recourse to heavier gages is also counterproductive and therefore a determination of an optimum compartment structure may require a number of design iterations. In this article, FEA is used to simulate front side door behavior.

A scheme which addresses the determination of the time step for time integration of non-linear explicit structural dynamic equations is described. Explicit time integration algorithms based on nodal partitions and mass scaling for crash applications are presented. This allows for greater advantage to be taken of local stability criteria, and thus improves the efficiency of the explicit time integrator. Consistency, convergence and stability analyses of this algorithm for first order systems are given. Issues relating to the effect of user selection of the proper technique on the outcome of the analysis, are discussed. The adequacy of the technique is evaluated by measuring its performance in various benchmark model problems. Example problems are included to demonstrate the accuracy and stability of the method. The stability conditions for general integration parameters in an element partition are also discussed.