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The use of pure ethanol or the prevailing of it in the mixture with gasoline in flex fuel engines, led to a necessity of an auxiliary system to the cold start and engine functioning. Ethanol chemical properties can be used to explain this necessity. Ethanol is been used in Brazil for more than 30 years and many researches give support to the cold start technologic evolution. The cold start system enables the gasoline introduction into the intake manifold of flex fuel engines, when vehicles are using pure ethanol or a mixture with more ethanol than gasoline. The researches challenge is to find a way to start an engine using ethanol without the use of the cold start system using gasoline. This works presents a numerical analysis of the flow and heat transfer in a cold start system, using computational fluid dynamics. An experimental test bench developed to study a start cold system heating air and ethanol.

Cold start systems provide the introduction of gasoline inside the engine intake system during cold start and warm-up acceleration, as ethanol fuel shows engine operation difficulties at low temperatures. Despite the technological evolution, traditional cold start systems may present problems mainly related to flow control and gasoline distribution to the engine cylinders hindering cold start and warm-up operation with the increasing of emissions levels and fuel consumption. The cold start system used allows for simultaneous gasoline introduction through calibrated orifices in the four conduits of the intake system. Adjustment of gasoline flow is made by an electronic fuel injector. The objective of this work is to analyze numerically and experimentally the gasoline flow in an auxiliary cold start system for vehicles with engines using ethanol or ethanol-gasoline blends (flex fuel).