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Hydraulically intensified medium pressure common rail (MPCR) electronic fuel injection systems are an attractive concept for heavy-duty diesel engine applications. They offer excellent packaging flexibility and thorough engine management system integration. Two different concepts were evaluated in this study. They are different in how the pressure generation and injection events are related. One used a direct principle, where the high-pressure generation and injection events occur simultaneously producing a near square injection rate profile. Another concept was based on an indirect principle, where potential energy (pressure) is first stored inside a hydraulic accumulator, and then released during injection, as a subsequent event. A falling rate shape is typically produced in this case. A unit pump, where the hydraulic intensifier is separated from the injector by a high-pressure line, and a unit injector design are considered for both concepts.

The methodology put forth in this paper stems from the premise that the primary reason for the generation of major pollutants by diesel engines, particulates and nitric oxides, is associated with over-reliance upon diffusion flames to carry out the process of combustion. Specific means are, therefore, proposed to inhibit their formation. This consists of refinements involving the use of either hollow cone spray injectors or air blast atomizers. Concomitantly, the process of combustion is staged by either regulating the rate of injection or employing a number of consecutively activated injectors per cylinder under a microprocessor command, while regions of high temperature peaks are distributed throughout the charge and kept at a relatively low level by exploiting the large scale vortex structure of turbulent pulsed jets combined with residual gas recirculation.