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Technical Paper

Development and Demonstration of a Low Power Electrothermal Wing Ice Protection System for Regional Aircraft

2023-06-15
2023-01-1394
Under the EU Clean Sky 2 research project InSPIRe – Innovative Systems to Prevent Ice on Regional Aircraft, numerical and experimental studies have been performed to investigate the potential to minimise the electrical power required for wing ice protection on a regional aircraft wing. In a standard electrothermal de-ice protection scheme there is a parting strip heater which runs along the full spanwise protected extent and is permanently powered. This splits the ice formation on the leading edge into an upper and lower region, which makes it easier to shed. However, the parting strip is relatively energy intensive and contributes a significant portion of the overall power demand. Developing a system which is able to provide the desired ice protection function without a parting strip would therefore offer a substantial power saving. The great difficulty with such a system is in ensuring that acceptable ice shedding occurs.
Technical Paper

Experimental Investigation of a CRM65 Wingtip Mockup under Appendix C and Appendix O Icing Conditions

2023-06-15
2023-01-1386
Research institutes and companies are currently working on 3D numerical icing tools for the prediction of ice shapes on an international level. Due to the highly complex flow situation, the prediction of ice shapes on three-dimensional surfaces represents a challenge. An essential component for the development and subsequent validation of 3D ice accretion codes are detailed experimental data from ice shapes accreted on relevant geometries, like wings of a passenger aircraft for example. As part of the Republic of Austria funded research project JOICE, a mockup of a wingtip, based on the National Aeronautics and Space Administration common research model CRM65 was designed and manufactured. For further detailed investigation of electro-thermal de-icing systems, various heaters and thermocouples were included.
Technical Paper

Comparison of Numerical Simulations with Experimental Data for an Electrothermal Ice Protection System in Appendix O Conditions

2023-06-15
2023-01-1396
This paper provides information on the comparison of numerical simulations with experimental data for an electrothermal ice protection system with a focus on Appendix O [1] Freezing Drizzle (FZDZ) and Freezing Rain (FZRA) conditions. The experimental data is based on a test campaign with a 2D NACA23012 wing section in the RTA Icing Wind Tunnel in Vienna. 22 icing runs (all either unheated or in anti-ice mode) were performed in total and all residual ice shapes were documented by means of high-resolution 3D scanning. Unheated FZDZ and FZRA reference as well as heated cases with different heater configurations are presented. The experimental results are compared to numerical predictions from two different icing codes from AeroTex GmbH (ATX) and the University of Applied Sciences FH JOANNEUM (FHJ) in Graz. The current capabilities of the codes were assessed in detail and regions for improvement were identified.
Technical Paper

Development of the Atmospheric Icing Patch (AIP) under the SENS4ICE Programme

2023-06-15
2023-01-1488
The European Union’s Horizon 2020 programme has funded the SENS4ICE (Sensors for Certifiable Hybrid Architectures for Safer Aviation in Icing Environment) international collaboration flagship programme. Under this programme a number of different organizations have developed ice detection technologies, specifically aimed at providing information to differentiate between ‘classical’ Appendix C icing conditions and the larger droplets found in Appendix O icing. As a partner within the SENS4ICE project, AeroTex UK has developed an ice detection concept called the Atmospheric Icing Patch (AIP). The sensor utilizes a network of iso-thermal sensors to detect icing and differentiate between small and large droplet icing conditions. This paper discusses the development of the sensor technology with a focus on the outcomes of the flight testing performed on the Embraer Phenom 300 platform during early 2023.
Technical Paper

Non-Spherical Particle Trajectory Modelling for Ice Crystal Conditions

2019-06-10
2019-01-1961
Aircraft icing is a significant issue for aviation safety. In this paper, recent developments for calculating the trajectory of non-spherical particles are used to determine the trajectory and impingement of ice crystals in aircraft icing scenarios. Two models are used, each formulated from direct numerical simulations, to give the drag, lift and torque correlations for various shaped particles. Previously, within the range of Reynolds number permitted in this study, it was only possible to model the trajectory and full rotational progression of cylindrical particles. The work presented in this paper allows for analysis of a wider range of ice shapes that are commonly seen in icing conditions, capturing the dynamics and behaviours specific to ice crystals. Previous limitations relate to the in ability to account for particle rotation and the dependency of force correlations on the measure of particle sphericity - which are now overcome.
Journal Article

Numerical Optimisation of a Helicopter Engine Inlet Electrothermal Ice Protection System

2019-06-10
2019-01-2042
This paper details the process involved in the numerical optimisation of a helicopter engine inlet electrothermal ice protection system. Although the process was developed using a production aircraft, it is demonstrated here using a generic intake and flight conditions, due to confidentiality of the actual design. The process includes adherence to the overall system design objectives (maximum power demand), including tolerances required to account for an industrial system (aircraft voltage variation, manufacturing tolerances). The numerical optimisation was performed using a combination of 2D and 3D methods to define the required heated area, power density, locations and settings for temperature control sensors. The use of 2D design tools allows a rapid iteration process to be performed, leading to the possibility of a higher level of optimisation within the allowable time-frame compared to the use of full 3D methods.
Technical Paper

Initial Results from a Hybrid Electro-Thermal Electro-Mechanical Simulation Tool (HETEMS)

2015-06-15
2015-01-2142
Low power ice protection systems are an important research area that is highlighted in the EU Clean Sky programme. In this paper an icing wind tunnel test of a full-scale wing incorporating both an electro-thermal and a hybrid electro-thermal electro-mechanical system is described. A description of a software tool to analyse both systems as full 3D models is also given. Preliminary comparisons of test data and prediction are shown both for the electro-thermal system and the hybrid system. Initial comparisons show a reasonable correlation in the main with recommendations for a structure tear-down to identify exact internal transducer locations. Recommendations are also made with regard to undertaking tests to determine a more consistent set of mechanical failure properties of ice. Future work in the development of the tool is also discussed.
Technical Paper

The Building Blocks for a Hybrid ElectroThermal-ElectroMechanical Simulation Tool

2011-06-13
2011-38-0035
The demand for low power ice protection systems and the introduction of further regulations for flight into known icing will stretch current technologies and the analytical tools required to support them. This paper considers an approach in the development of an analysis tool for the assessment of a combined electro-thermal and electro-mechanical deicing system. The tool development is part of a 4 year EU programme (project ‘HETEMS’ - Hybrid ElectroThermal and ElectoMechanical Simulation) and will include the icing wind tunnel testing of a hybrid deicing system to provide validation data. The various analytical components required by the system are presented and some of the issues in applying them are discussed. The tool will aim to provide both a 2D and 3D capability and allow both conceptual and detailed design strategies.
Technical Paper

Analysis for the Design and Test of an Ice Protection System for a Scoop Intake

2011-06-13
2011-38-0055
The European Union (EU) ‘Clean Sky’ [1] Joint Technology Initiative (JTI) is a research programme aimed at developing breakthrough technologies which will minimise the impact of aviation on the environment. Within this, the System for Green Operations (SGO) Integrated Technology Demonstrator (ITD) looks to improve aircraft operation through management of energy and mission trajectory. As part of the SGO ITD, a series of environmental icing tests have been conducted on an ice protected, acoustically protected, electrically powered, scoop intake and channel. The range of conditions tested included in-flight icing (CS-25 Appendix C, same as 14 CFR 25), super-cooled large droplets (proposed 14 CFR 25 Appendix O, [2]), snow and ice crystal conditions as well as ground icing in freezing fog conditions.
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