Search Results

In recent years, it has been demonstrated that E-TEC direct injected two-stroke engines are capable of meeting the toughest emissions standards for marine outboard engines. Proper in-cylinder mixture distribution and preparation are essential for achieving low emissions, high performance, and good run-quality. The mixture distribution is driven largely by the momentum exchange between the fuel spray and the scavenging flow. It has been found that different engines can exhibit significantly different behaviors with similar fuel sprays. This difference is attributed to the difference in scavenging flow patterns and its effect on the momentum balance between the fuel spray and the air flow. In order to investigate this phenomenon, a test fixture was designed and built to evaluate fuel sprays into air-counter-flows with velocities of up to 40m/s by recording spray images and measuring spray penetration. Two different sprays were tested in the fixture and in a variety of engines.

This paper presents a numerical study on air-fuel mixing in a two-stroke direct injection spark ignition engine under homogeneous operation. The simulated engine is loop scavenged and uses an outwardly opening swirl injector. A generic mesh-snapping algorithm is developed to enable the moving piston to snap through transfer ports with complicated geometry. A spray model based on Linear Instability Sheet Atomization is used to describe the primary breakup of fuel sprays, and the initial rotational velocity of the conical sheet is determined from a CFD simulation of the nozzle internal flow. A wall film model accounting for the effect of contacting area is also developed to avoid the severe grid-dependence of the original film model in KIVA. Comparisons between simulations and experiments were made for sprays in quiescent ambient conditions, and a good agreement of the spray characteristics was obtained. The simulations were performed for four different injection timings.

This paper describes important aspects of the development process for meeting CARB's “Ultra-Low” 3-Star emissions with engines using the new E-TEC™ direct injection system. In-house research and analysis of data from other state-of the-art engines were used to determine achievable emission levels and to set the development targets. A detailed mode-point-specific analysis of the emissions potential of the FICHT® direct injection system revealed excellent system capability in homogeneous operation and limited potential for stratified operation. Based on these results, the development work was focused on the reduction of stratified hydrocarbon emissions. Wall impingement of the fuel spray onto the piston surface was identified as a major source of hydrocarbon emissions during stratified operation. A zero-dimensional simulation of various parameters affecting wall impingement indicates that droplet size, in-cylinder temperature, and penetration velocity are the three major factors.