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While standardized laboratory-scale wear tests are available to predict the lubricity of liquid fuels under ambient conditions, the reality is that many injection systems operate at elevated temperatures where fuel vaporization is too excessive to perform the measure satisfactorily. The present paper describes a High Pressure High Frequency Reciprocating Rig (HPHFRR) purposely designed to evaluate fuel lubricity in a pressurized environment at temperatures of up to 300°C. The remaining test parameters are identical to those of the widely standardized High Frequency Reciprocating Rig (HFRR). Results obtained using the HPHFRR indicate that wear rate with poor lubricity fuels is strongly sensitive to both temperature and oxygen partial pressure and may be orders of magnitude higher than at ambient conditions. Surprisingly however, wear rate was found to decrease dramatically at temperatures above 100°C, possibly due to evaporation of dissolved moisture.

Recent work by the authors has indicated that some types of viscosity index improver polymers can form thick boundary films in lubricated contacts. These films appear to result from the adsorption of molecules of polymer on metal surfaces to produce layers, about 20 nm thick, having higher polymer concentration and thus higher viscosity than the bulk solution. In the current paper it is shown that these VII boundary films are able to separate rubbing surfaces in both rolling and sliding contacts and that they make a significant contribution towards reducing friction and wear at temperatures up to at least 140°C. The mechanism by which these polymers reduce friction and wear is elucidated.