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Recently there has been a substantial interest in adopting asymmetric geometry design inside wall-flow diesel particular filters (DPFs) with larger inlet channel width to accommodate soot/ash accumulation and to reduce back pressure and thus to increase filter operation life time. The current work is sought to develop a model based approach to investigate various aspects of this strategy and to compare results with conventional channel design. This paper describes assumptions and modeling methodologies used to evaluate the impact of asymmetries arising out of geometric design as well as due to ash deposition/accumulation on the overall pressure drop across the filter. Special attention is given to the challenges and strategies associated with flow and thermal solutions (during soot loading or regeneration) since transient ash accumulation causes a time varying reduction of effective wall-flow filtration length.

Engines and vehicle systems are becoming increasing complex partly due to the incorporation of emission abatement components as well as control strategies that are technologically evolving and innovative to keep up with emissions requirements. This makes the testing and verification with actual prototypes prohibitively expensive and time-consuming. Consequently, there is an increasing reliance on Software-In-the-Loop (SIL) and Hardware-In-the-Loop (HIL) simulations for design evaluation of system concepts. This paper introduces a methodology in which detailed chemical kinetic models of catalytic converters are transformed into fast running models for control design, calibration or real time ECU validation. The proposed methodology is based on the use of a hybrid, structured, semi-automatic scheme for reducing high-fidelity models into fast running models.