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Automotive powertrain is diversifying. It is needed to adopt optimal powertrain considering CO2 reduction and convenience for the users. Diesel engines are beneficial from the points of view of thermal efficiency and reliability, but further emission reduction is needed. To reduce soot formation and late combustion, lowering equivalence ratio at the lift-off position, or fuel-rich spray core is thought to be effective. One approach to realize this is by enhancing air introduction from entrainment section (“(1)Increasing entrainment amount”), diluting the entire spray core. In addition to the conventional approach, this study discusses an alternative approach in which entrained air is selectively supplied to over-rich region to homogenize equivalence ratio at lift-off point, (“(2)Homogenization”). The investigations were performed by varying not only injection method like injection pressure or nozzle hole specification, but also fuel properties.

In diesel engines with a straight intake port and a lipless cavity to restrict in-cylinder flow, an injector with numerous small-diameter orifices with a narrow angle can be used to create a highly homogeneous air-fuel mixture that, during PCCI combustion, dramatically reduces the NOX and soot without the addition of expensive new devices. To further improve this new combustion concept, this research focused on cooling losses, which are generally thought to account for 16 to 35% of the total energy of the fuel, and approaches to reducing fuel consumption were explored. First, to clarify the proportions of convective heat transfer and radiation in the cooling losses, a Rapid Compression Machine (RCM) was used to measure the local heat flux and radiation to the combustion chamber wall. The results showed that though larger amounts of injected fuel increased the proportion of heat losses from radiation, the primary factor in cooling losses is convective heat transfer.

A new clean diesel combustion concept has been proposed and its excellent performance with respect to gas emissions and fuel economy were demonstrated using a single cylinder diesel engine. It features the following three items: (1) low-penetrating and highly dispersed spray using a specially designed injector with very small and numerous orifices, (2) a lower compression ratio, and (3) drastically restricted in-cylinder flow by means of very low swirl ports and a lip-less shallow dish type piston cavity. Item (1) creates a more homogeneous air-fuel mixture with early fuel injection timings, while preventing wall wetting, i.e., impingement of the spray onto the wall. In other words, this spray is suitable for premixed charge compression ignition (PCCI) operation, and can decrease both nitrogen oxides (NOx) and soot considerably when the utilization range of PCCI is maximized.

A new diesel combustion concept termed MULDIC (MUL-tiple stage DIesel Combustion), which can reduce NOx emissions at high load conditions, was studied by means of engine tests, combustion observation, and numerical simulation. In MULDIC, the first stage combustion corresponds to premixed lean combustion, and the second stage combustion corresponds to diffusion combustion under high temperature and low oxygen conditions. The engine tests showed that simultaneous reduction of NOx and smoke could be obtained with MULDIC operation, even at an excess air ratio of 1.4. Fuel consumption was higher compared to conventional operation because of premature ignition of the first stage combustion and extremely late second stage injection. However, optimization of the first stage combustion increased the degree of constant volume combustion, and hence the thermal efficiency was increased.